Made for the demands of the automotive industry, DMG MORI's MAX 3000 30-taper vertical machining center (VMC) was developed aiming at high-precision, high-speed machining of small workpieces. It comes standard with a high-speed, two-station automatic pallet changer (APC).
For high-speed machining applications, the MAX 3000 achieves a rapid traverse rate of 62 m/min / 2,440.9 IPM. It features a footprint of only 4.6 m2 / 49.5 sq. ft. despite employing a two-station APC. The table working surface of 600 x 300 mm / 23.6 x 11.8 in., which is suitable for machining small automotive parts, allows a round table to be installed, enabling the machine to offer a broad range of machining from small part machining using high-speed feeds to complex machining requiring simultaneous 4-axis control.
"In order to suppress pitching, DMG MORI has reduced the weights of the column and other moving parts without losing rigidity, and minimized the distance between the center of gravity of the moving parts and the guideways. Roller guides are used for the guideways to offer even better repeatability," said a company spokesperson.
"High acceleration ensured by the lighter moving parts significantly reduces machining time even during machining that requires frequent repetition of rapid traverse and cutting feed, such as machining of multiple small workpieces. The high-speed APC with a pallet change time of 2 sec. reduces idle time and improves productivity."
With a spindle speed of up to 15,000 RPM and a spindle bearing inner diameter of 55 mm / 2.2 in., the MAX 3000 offers rigidity. This allows the machine to handle various types of machining operations and material, such as high-speed milling of aluminum, heavy-duty cutting of steel, and machining of magnesium, iron, castings and stainless steel.
Up to 10 ports (optional) for supplying hydraulic and air pressure to fixtures are available per pallet, which enables the machine to mount various types of fixtures. The tool storage capacity of up to 27 tools provides optimal machining for a wide variety of workpieces.
"The MAX 3000 is designed with many features to maintain high reliability for a long period of time. The simple APC, consisting of a large-diameter cross roller bearing and a servo motor, enables high-speed, high-accuracy pallet changing and minimizes the risk of mechanical malfunction as it uses neither hydraulic equipment nor switches. The simple armless type ATC that requires far fewer components also contributes to improving the machine's reliability. Additionally, all linear axes are located above the machining area, allowing the machine to be less affected by chips and coolant that often cause problems during serial production machining," said the spokesperson.
The MAX 3000 comes with the MAPPS IV high-performance operating system. Featuring the customizable main screen and easy-to-use button layout, MAPPS IV provides outstanding operating convenience. The MAPPS's conversational automatic programming function offers simple and easy programming regardless of workpiece complexity. In addition to the NC memory, MAPPS offers 50 MB memory for program storage. The large-capacity memory enables users to perform direct operations by transferring stored programs directly to the NC unit. A USB interface is also provided for data transfer between the machine and the PC.
The energy-efficient CNC and LED lighting are designed to benefit the environment, and also ensures lower operating costs. Overall power consumption has decreased by approximately 30% compared to the previous model by cutting off the power supply to the servomotors and coolant pumps during standby.
DMG MORI provides a variety of peripheral equipment such as a through-spindle coolant unit and a mist collector as DMSQP (DMG Mori Seiki Qualified Products).
The machine is available with various optional packages to meet a wide range of machining needs. Current examples of packages include chip disposal, high-precision machining, coolant, measuring instruments and robot systems.
The MAX 3000 complies with global safety standards, including ISO, IEC, UL and JIS standards.
For more information contact:
DMG MORI USA
2400 Huntington Blvd.
Hoffman Estates, IL 60192
847-593-5400
www.us.dmgmori.com
Southwest
DMG MORI - Dallas
9001 Currency Street #200
Irving, TX 75063
972-929-8321
www.us.dmgmori.com
TX, LA
DMG MORI Ellison Technologies - Dallas
9001 Currency Street #200
Irving, TX 75063
972-812-5500
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Houston
3403 N. Sam Houston Pkwy. West #100
Houston, TX 77086
713-365-9500
www.ellisontechnologies.com
OK
DMG MORI - Tulsa
7633 E 63rd Place, Suite 300
Tulsa, OK 74133
918-932-2893
www.us.dmgmori.com
Southeast
DMG MORI - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
www.us.dmgmori.com
VA, NC, SC
DMG MORI Ellison Technologies - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
S. AL, GA, MS, TN
DMG MORI Ellison Technologies - Nashville
7118 Crossroads Blvd.
Brentwood, TN 37027
615-661-6800
www.ellisontechnologies.com
FL
Mike Tyler
DMG MORI - Florida Sales
537 US Highway 301 South
Tampa, FL 33619
727-530-1490
mtyler@dmgmori-usa.com
www.dmgmori-usa.com
Northeast
DMG MORI - Newark
1160 Parsippany Blvd, Suite 103
Parsippany, NJ 07054
973-257-9620
www.us.dmgmori.com
DMG MORI Tyler Machine Tool
111 Ledge Rd.
Seabrook, NH 03874
603-474-7730
www.us.dmgmori.com
DMG MORI Tyler Machine Tool
68 Nutmeg Road South
South Windsor, CT 06074
860-528-4010
www.us.dmgmori.com
Boldt Machinery, Inc.
4803 Pittsburgh Ave.
Erie, PA 16509
814-833-9836
www.boldtmachinery.com
Boldt Machinery, Inc.
104 Boss Rd.
Mattydale, NY 13211
315-463-5754
www.boldtmachinery.com
MD, DE
DMG MORI - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
www.us.dmgmori.com
DMG MORI Ellison Technologies - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
Midwest
DMG MORI Ellison Technologies - Chicago
4630 Weaver Parkway
Warrenville, IL 60555
630-393-8900
www.ellisontechnologies.com
DMG MORI - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.us.dmgmori.com
DMG MORI Ellison Technologies - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Cleveland
6955 Treeline Drive
Brecksville, OH 44141
440-546-1920
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Davenport
145 West 76th Street
Davenport, IA 52806
563-388-0800
www.ellisontechnologies.com
DMG MORI Ellison Technologies - St. Louis
16 MB Corporate Park Ct.
St. Charles, MO 63301
636-946-7077
www.ellisontechnologies.com
DMG MORI - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.us.dmgmori.com
DMG MORI Ellison Technologies - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Grand Rapids
1550 Gezon Parkway SW, Suite B
Wyoming, MI 49509
616-261-8665
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Indianapolis
8930 Bash Road, Suite A
Indianapolis, IN 46256
317-577-3723
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Milwaukee
N29 W23825 Woodgate Court West
Suite 100
Pewaukee, WI 53072
262-523-3400
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Minneapolis
13400 10th Avenue North
Plymouth, MN 55441
763-545-9699
www.ellisontechnologies.com
DMG MORI - Kansas City
7500 College Blvd, 5th Floor
Suites 520/521/522/524
Overland Park, KS 66210
913-871-1373
www.us.dmgmori.com
DMG MORI - Wichita
3450 N Rock Rd
Building 500, Suite 505
Wichita, KS 67266
316-425-7993
www.us.dmgmori.com
West
DMG MORI - Los Angeles
5740 Warland Drive
Cypress, CA 90630
562-430-3800
www.us.dmgmori.com
Southern CA
DMG MORI Ellison Technologies - Los Angeles
9890 Pioneer Blvd.
Santa Fe Springs, CA 90670
562-949-8311
www.ellisontechnologies.com
Northern CA
DMG MORI Ellison Technologies - San Francisco
2607 7th St. Suite C
Berkeley, CA 94710
866-814-7238
www.ellisontechnologies.com
WA, ID, MT
DMG MORI Ellison Technologies - Seattle
19625 62nd Ave. South, Suite A109
Kent, WA 98032
253-872-1661
www.ellisontechnologies.com
OR
DMG MORI Ellison Technologies - Portland
10159 SW Commerce Circle #K
Wilsonville, OR 97070
503-682-3280
www.ellisontechnologies.com
AZ
Ellison Machinery
1610 S. Priest Dr. #101
Tempe, AZ 85281
480-968-5335
www.ellisonaz.com
CO
Triad Machine Tool Co., Inc.
7885 West 48th Avenue
Wheat Ridge, CO 80033
303-424-0268
www.triadmt.com
UT, ID, MT, WY
New West Machine Tool Technologies
7990 South 1530 West
West Jordan, UT 84088
801-561-2001
www.newwestmachine.com