Mazak offers its INTEGREX j-200S that is designed to bring value, precision and throughput to the production of complex medium-sized parts. During its debut at IMTS 2014, the multitasking machine made use of its two turning spindles and milling spindle to process an oil/energy part complete in a single set-up.
Both turning spindles on the INTEGREX j-200S feature spindle speeds of 5,000 RPM and C-axis turning control, though the main spindle has a 2.99" (76 mm) bore and the second spindle a 2.4" (61 mm) bore. The main headstock features an integral spindle/motor that accommodates a wide range of applications, from heavy-duty cutting at low speed to high-speed cutting of aluminum and other nonferrous materials. The rigidly clamped C-axis indexes in 0.0001° increments and is designed for high accuracy. The second spindle also features an integral spindle/motor to help ensure high efficiency machining for secondary operations.
The INTEGREX j-200S also includes a 10 HP (7.5 kW) (optional), 12,000-RPM milling spindle that allows it to achieve 4-axis simultaneous machining and 5-axis tool tip positioning. The milling spindle unit indexes in 5° (optional 1°) increments over a total range from -30° to 190°, making it possible to perform outer diameter, facing and incline machining with the same tool on either turning spindle. Additionally, the milling spindle can be radially indexed and clamped so the same tool can be used for turning in both forward and reverse directions, resulting in decreased machining cycle times and a reduction of tools within the magazine.
The machine comes standard equipped with a 20-tool magazine to ensure continuous machining operations, while the optional 36- and 72-tool magazines further reduce set-up times and increase machining flexibility.
The standard bed size of the INTEGREX j-200S offers a large machining area with minimum tool interference to cover a wide range of workpieces. Machine strokes of 44.06" (1,119 mm) in the Z-axis, 17.7" (450 mm) in the X-axis and 7.87" (200 mm) in the Y-axis allow face milling, end milling and drilling to take place above and below centerline without C-axis indexing. "Additionally, the machine's true Y-axis design creates a larger machine envelope, better tool reach, less interference and enhanced chip evacuation when compared to conventional machines," said a company spokesperson.
The INTEGREX j-200S incorporates Mazak's MX Hybrid Roller Guide System for high levels of durability and reliability that result in long-term accuracy, according to the company. The way system is designed to increase vibration dampening, extend tool life, handle higher load capacities and eliminate tramp oil in the coolant by utilizing a greener grease-based lubrication system.
"Mazak makes the programming of multiple surfaces on the INTEGREX j-200S easy with its MATRIX NEXUS 2 CNC control," said the spokesperson. "The control allows for both conversational and EIA/ISO programming, and ensures easy programming for C-axis, Y-axis, angle machining and part transfer. It also provides realistic 3D machining simulations, time study analysis and the Mazak Voice Advisor, which assists operators during set-up to make initial operations smoother and safer."
For more information contact:
Tasha Riddell
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
triddell@mazakcorp.com
www.mazakusa.com
Southwest
Dana R. Scott
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dscott@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495
800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Chris Papke
Mazak Corporation
2000 East Lamar Blvd, Ste. 600
Arlington, TX 76006
800-642-6110
El Paso, TX
Felipe Arvizo
Magnum Precision Machines Inc.
12025 Rojas Dr. Suite A
El Paso, TX 79936
915-856-7900
farvizo@magnumep.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Parkway
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912-A Toole Drive
Knoxville, TN 37919
865-951-0260
mccurry@pinnaclemachine.net
AL
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA, SC
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
John Grabenau
Premier Machinery Inc.
990 Sunshine Lane
Altamonte Springs, FL 32714
407-786-2000
doc@premierequipment.com
www.premierequipment.com
Northeast
New England, E. NY, NJ
Steve Wilkins
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
SWilkins@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Jim Rutan
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
jrutan@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
East Aurora, NY
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA
Russ Weis
A.W. Miller Technical Sales
3 Tara Drive
PO Box 220
Harmony, PA 16037
724-453-1690
rweis@awmiller.com
www.awmiller.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS
Paul Domurat
Concept Technical Sales, Inc.
6240 W. 135th St.
Overland Park, KS 66223
913-647-5366
pdomurat@concepttechsales.com
www.concepttechsales.com
WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
IL, N.W. IN
Ron Mager
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
ronm@machsys.com
www.machsys.com
E. MI
Peter Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000
800-ADDY-NOW
peter@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Papke
Mazak Corp.
8025 Production Drive
Florence, KY 41042
859-342-1700
gpapke@mazakcorp.com
www.mazakusa.com
IN, KY
Jim Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
jshelton@sheltonmachinery.com
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
4950 Oakland Street
Denver, CO 80239
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, N. ID
Gary Anderegg
Machine Toolworks, Inc.
14600 Interurban Avenue South
Tukwila, WA 98168
206-575-3390
ganderegg@machinetoolworks.com
www.machinetoolworks.com
OR
Alex Madsen
Machine Toolworks, Inc.
27350 SW 95th Ave., Ste. 3032
Wilsonville, OR 97070
503-682-9030
amadsen@machinetoolworks.com
www.machinetoolworks.com
AZ
Chris Edgar
Magnum Precision Machines
3614 E. Southern Ave. #1
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Clark Smith
Smith Machinery Company
41 W. Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
csmith@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
David Lindenmuth
Mazak San Francisco Sales and
Technical Center
1497 N. Milpitas Blvd.
Milpitas, CA 95035
408-941-2240
dlindenmuth@mazakcorp.com
www.mazakusa.com