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January 2015

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Horizontal Lathe Aimed at Oil and Gas Industries
New HMCs Designed for High Dynamics and Precision
New Multi-Purpose VMC with Traveling Column
New Machines Designed for Flexibility
Machine Designed for Serial Production of Workpieces
New Integrated Contouring Head Enables Multitasking
Horizontal Turning Center with Live Turret Designed for Fast Tool Indexing
Cross-Roller Way and Box Way Vertical Milling Machines
New 5-Axis Milling Machine with 10-Position Pallet Changer
Haas Toolroom Lathe Redesigned
Two New Swiss-Type Lathes Available
High Precision Turning Center
4-Axis HMCs Designed to Machine Alloy Steels
3-Axis Mill Designed for High Velocities
High Capacity HMC Designed for Heavy-Duty Machining
Multispindle CNC Lathe Provides Energy Efficiency Flexibility
New Double Column VMC Designed for High Precision
MF Series Knee Mill
New 5-Axis HMC Designed for Small-Part Machining
Multitasking Machine Designed for Value and Versatility
Full 5-Axis Milling
Precise 5-Axis Horizontal Machining Center
Precision Machining Center Series
New Twin Spindle CNC Turning Center
New HBM for Complex Machining
BOX in BOX Design Provides Optimum Cutting Performance
New Horizontal CNC Lathe Offers Affordability Flexibility
Vertical Knee Mill K Package
Milling and Turning Machines Designed for Value and Productivity
High Rail Gantry Provides High-Speed Machining of Large Workpieces
New SV-38 Swiss Type Machine Featuring Versatile Capability
Blade Production with Swiss Precision
Two New Lathe Series Offer Precision Versatility
Lathes Designed for Large Heavy-Duty Workpieces
Swiss Turn for Complex-Shaped Parts
Expand Special MachinerySpecial Machinery

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New 5-Axis HMC Designed for Small-Part Machining



Makino's a51nx-5XU 5-axis horizontal machining center (HMC) is designed to address the needs of medical, aerospace, prototype and complex multi-face parts manufacturers by consolidating operations. "With a newly designed 5th-axis table and work-pallet magazine, this new machining center enables manufacturers of complex parts to obtain high levels of utilization and efficiency," said a company spokesperson.

"When looking for a small 5-axis machining solution, companies are typically limited to single-pallet-load vertical machining centers," said Dave Ward, Makino's Horizontal Product Line Manager. "The a51nx-5XU stands apart with its horizontal orientation, integral cast 5th-axis table and integrated workpiece automation. Together, these features provide for a highly productive, highly reliable multi-axis machining solution that eliminates recutting of chips, stack-up errors and challenges of 5-axis part loading. It is an effective blend of capabilities for the manufacturing of rotating cutting tools, aerospace, medical and prototype components."

According to the company, the linear X, Y and Z axes of the a51nx-5XU are built from the same structure as Makino's a51nx HMC. "Its rigid bed casting with three-point leveling system provides a solid foundation for all critical machine components," said the spokesperson. "A tiered-column design redirects machining forces and resists deflection even high in the Y-axis. These features are further complemented by high-performance linear guides for long-term reliability. Altogether, the a51nx-5XU design offers dynamic stiffness and exceptional vibration management for a high degree of cutting stability."

5th Axis Table

With increasing demand for small-part 5-axis machining, many companies are adding aftermarket 5th-axis rotary tables to 4-axis machining centers, according to the company. "These 5-axis retrofits frequently offer less rigidity and pose several challenges in cable interface management," said the spokesperson. "The a51nx-5XU avoids these issues with a single casting design that houses and integrates the B- and C-axis' twin direct-drive motors. This single-piece casting provides ideal rigidity and a minimized profile that reduces interference between the spindle and worktable. All cables are concealed to the roofline of the machine's splashguard and can be easily accessed and managed outside of the machining area. The a51nx-5XU rotary table design eliminates the stack-up errors, loss of rigidity and cable management challenges common to many table-on-table designs."

According to the company, the design of the large direct-drive motors within the B and C axes enhance the productive capabilities of the a51nx-5XU and are designed to provide rapid traverse rates of 75 RPM and 150 RPM to minimize non-cut times. "Jacket cooling of the direct-drive motor stators and bearing perimeters eliminate all risk of thermal deformation to help maintain repeatable, high-accuracy performance with exceptional quality," said the spokesperson. "The C-axis also benefits from a BT-style 50-taper Big Plus (BBT50) interface and clamping mechanism, which provides location and clamping of the workpiece within the 5-axis machine envelope."

Integral Automation Efficiency

"Traditionally, one of the biggest challenges associated with 5-axis part production has been automated capabilities," continued the spokesperson. "This is why Makino designed the a51nx-5XU with a work-pallet magazine (WPM) that simplifies pallet changes in horizontally oriented 5-axis applications and facilitates unattended operation for more value-added labor demands."

According to the company, the WPM is designed to take the place of a traditional horizontal pallet changer and provide manufacturers with automated load/unload capabilities for maximum machine utilization. "This technology follows a similar design to that of Makino's proven matrix tool magazine, ensuring quick and reliable transfer of workpieces between magazine and machine worktable," said the spokesperson. The standard WPM, according to the company, offers storage capacity of 22 different workpieces with sizes up to 300 mm in diameter by 300 mm tall. An optional larger capacity WPM provides storage of up to 58 workpieces with diameters up to 200 mm. Parts are mounted directly to the 50-taper dual-contact tool holders (BBT50) and stored in the WPM matrix. "This capability makes the a51nx-5XU an ideal solution for continuous, unattended manufacturing in both high-mix, low-volume and low-mix, high-volume production environments," said the spokesperson.

The WPM system includes a dedicated work-setting station (WSS) for loading and set-up operations. According to the company, the WSS provides convenient and ergonomic operator access. A nearby work data management panel is designed to allow operators to process data defined per pallet and manage work schedules. "Priorities can be set and changed for each pallet, helping to accommodate for engineering changes or urgent one-off part orders," said the spokesperson. "For advanced levels of scheduling control and machine networking, the a51nx-5XU can also be equipped with Makino's MAS-A5 control system."

For more information contact:

Mark Rentschler

Makino Inc.

7680 Innovation Way

Mason, OH 45040

800-552-3288

www.makino.com

Southwest

TX

Andy Mustaine

Single Source Technologies

1701 W. Northwest Hwy.

Grapevine, TX 76051

877-778-5151

andy.mustaine@singlesourcetech.com

OK

KOMT

9511 E 55th Place

Tulsa, OK 74145

918-664-6064

tulsa@komt.com

LA

Michelle Hanberry

c/o Oliver Van Horn Co.

4100 Euphrosine St.

New Orleans, LA 70125

504-210-3042

michelle-hanberry@ohvanhorn.com

NM

Moncktons Machine Tools, Inc.

928 Canvas Back Rd.

Rio Rancho, NM 87144

505-891-8845

hmorrismmt@aol.com

AR

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

256-301-0040

bill.myers@singlesourcetech.com

Southeast

NC, SC, VA

Dan Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

864-801-8181

www.singlesourcetech.com

W. NC, SC

Chris Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

Cell: 864-915-7307

chris.beckman@singlesourcetech.com

E. VA, Northeast NC

Bob Hodge

Single Source Technologies (SST)

1316 Elmwood Drive

Colonial Heights, VA 23834

Cell: 804-720-2198

bob.hodge@singlesourcetech.com

West Central NC, E. SC, W. VA

Bob Winstanley

Single Source Technologies (SST)

148 Hampshire Drive

Mooresville, NC 28115

Cell: 704-577-3391

bob.winstanley@singlesourcetech.com

Central NC, VA

Dan Fredrickson

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

Cell: 336-831-4246

dan.fredrickson@singlesourcetech.com

AL, GA, MS, TN

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-777-8806

bill.myers@singlesourcetech.com

www.singlesourcetech.com

AR, Upper MS, W.TN

Tom Van Hersh

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 901-569-2251

thomas.vanhersh@singlesourcetech.com

Central and Eastern TN

Craig Montalbano

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 865-805-3686

craig.montalbano@singlesourcetech.com

AL

Jack Nash

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 205-612-9371

jack.nash@singlesourcetech.com

GA, FL

Gaylon Gregory

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 770-283-4852

gaylon.gregory@singlesourcetech.com

AL, AR, FL, GA, MS, TN

Bob Ash

Single Source Technologies (SST)

Tooling & Consumables

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-200-1100

bob.ash@singlesourcetech.com

FL

Bob Arthur

Robert Arthur Machinery, Inc.

5903 Johns Rd.

Tampa, FL 33634

813-887-4455

sales@arthurmachinery.com

www.arthurmachinery.com

Northeast

CT, DC, DE, MA, MD, NH, NJ,

E. PA, RI, Long Island (EDM only)

Single Source Technologies (SST)

30 Chapin Road, Suite 1208

P.O. Box 655

Pine Brook, NJ 07058-0655

800-336-7283 / 973-227-6601

www.singlesourcetech.com

MA, CT, ME, NH, RI, VT

Able Machine Tool Sales

800 Silver St.

Agawam, MA 01001

413-786-4662

sales@ablemts.com

www.ablemts.com

DE, NJ, MD, E. PA, Long Island

Automation Solutions, Inc.

2 Hagerty Blvd., Ste. 300

West Chester, PA 19382-4956

610-430-3670

inquire@asi-pa.com

www.asi-pa.com

NY

Meagley Machinery, Inc.

8384 Glen Eagle Dr.

P.O. Box 51

Manlius, NY 13104

315-952-8525

W. PA, WV

Allegheny Machine

632 E. McMurray Rd.

McMurray, PA 15317

800-269-4090 / 724-942-4451

www.allegmach.com

Midwest

KY

Technical Equipment Sales

P.O. Box 99793

Louisville, KY 40269

800-852-0582

IN

Technical Equipment Sales

4501 Earhart Lane

Ft. Wayne, IN 46809

800-852-0582

OH

Technical Equipment Sales

10165 International Blvd.

Cincinnati, OH 45246

800-852-0582 / 513-874-0160

Technical Equipment Sales

6900 Southpointe Pkwy., Ste. A

Brecksville, OH 44141

800-852-0582

MI

Single Source Technologies (SST)

2600 Superior Court

Auburn Hills, MI 48326

248-232-6232

ctg@singlesourcetech.com

MN, ND, SD

Productivity, Inc.

15150 25th Ave. N

Minneapolis, MN 55447-1981

763-476-8600

productivity@productivity.com

WI

Preston Giles

Single Source Technologies (SST)

W229 N2510 Duplainville Rd., Unit 2

Waukesha, WI 53186

262-960-0463

IL

Preston Giles

Single Source Technologies (SST)

1135 Jansen Farm Dr.

Elgin, IL 60123

847-468-1295

NE

Productivity, Inc.

13435 A Street

Omaha, NE 68144

402-330-2323

prone@productivity.com

IA

Productivity, Inc.

9440 Atlantic Drive SW

Cedar Rapids, IA 52404

319-632-4288

proia@productivity.com

KS

Mark Rehwinkel

Makino - Direct Wichita

2333 S. West St.

Bldg #100, Suite #103

Wichita, KS 67217

513-573-3607

mark.rehwinkel@makino.com

MO

Preston Giles

SST-Midwest

1135 Jansen Farm Drive

Elgin, IL 60123

847-468-1295

West

N. CA, NV

John Cardana

Clancy Machine

3942 Valley Ave., Bldg. K

Pleasanton, CA 94566

925-249-2299

Cell: 925-575-4011

jcardana@clancymachinetool.com

S. CA

Scott Venter

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-329-1439

scott.venter@singlesourcetech.com

S. CA (Inland Empire, San Diego)

Wes Colony

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-904-3804

wes.colony@singlesourcetech.com

S. CA (Los Angeles, Orange County)

Bill Gocke

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-659-0552

bill.gocke@singlesourcetech.com

S. CA (San Fernando Valley,

San Gabriel Valley, Santa Clarita Valley)

Rob Wood

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: (805) 844-1331

rob.wood@singlesourcetech.com

AZ

David Gundersen

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 602-228-0347

david.gundersen@singlesourcetech.com

MT, ID, WY, UT, WY, CO

Mark Smith

Moncktons Machine Tools (CO)

637 Osage Street

Denver, CO 80204

Cell: 303-917-3072

msmith@mmtdenver.com

OR, WA

John Ellis

Ellis Machinery

6226 20th Street E

Fife, WA 98424

253-926-6868

john@ellismachinery.com

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