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August 2014

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Collapse IMTS Product PreviewIMTS Product Preview
Live Demonstration of Automated Machining Cell
New CNC Control for Knee Mills
Machine Tool Component Products
TC64-RG Roughness Gauge
New Laser Line Sensors Enable Reverse Engineering
Latest Version of Machining Simulation Software
Dynamic Motion Technology
Delcam to Preview FeatureCAM and PowerMILL 2015
Advanced CNC Automation
Robot Machines and Grinds Castings
Software Designed to Shorten Cycle Time
GibbsCAM Universal Kinematic Machine Software
Enterprise Resource Planning Document Control
Turbine Blade Wire EDM Ring Machine
Dynamic Precision and Dynamic Efficiency Controls
Machine Protection Products
New Laser Scanner for ROMER Absolute Arms
HPB to Feature Motion Control Products
New High-Speed Spindles
Versatile Mobile Surface Measurement System
Thread Inspection Systems
Introducing MunchMan II Conveyor
ECO Compact 20 Pallet Automation System
Linear Rotary Motor with Gearbox
New Video Measuring Microscope
High Accuracy Visual Tool Setter for Small Tools
Reduced Maintenance Chip Conveyor
New Solenoid Valve Connectors
New Copper-Impregnated Ultra-Fine Grain EDM Graphite
Fully Automated Measurement Technology
Multi-Touch Industrial Fieldbus Panel PCs for the Smart Factory
CNC Control Advances
Industry Expert to Speak at IMTS Olympus Booth
Flexible PartMaker Version 2015 to be Previewed
Fiber Lasers and Precision Laser Technology
Quality Vision International to Offer Educational Series
High Performance Blade Measurement and Analysis Tools
Siemens Showcases Family of CNCs
Rigid Linear Motor Driven Technology
What You See is What You Cut - WYSIWYC
Sensing and Signaling Products for Protection Detection and Safety
Third Wave Systems to Release Production Module 7.0
New CMM Automation Software
Oil Mist Separation Line
Model 8 Parts Washer
Robot Automation Technologies
Modular Fixturing Technology
Sump Sharks Clean Dirty Sumps
C-510MNC Miter Bandsaw
New Parts Cleaning and Collection Unit
Large Format High-Speed Milling Machine
Modular Manufacturing Systems and Gear Hobbing
Side-Load Robotic Welding Cell
Gear Honing Technology
Twin Turret Grinder to be Unveiled
Modular Design Waterjet Cutting
Precision Laser Marking Technology with Vision System
GMTA Machine Lineup
Greenerd to Showcase Hydraulic Press
Robotic Blast System with Tool Changer
Precision Grinding Machines
Camera Based 3D Measuring System for Robot Grinding Cells
Latest 5-Axis Waterjet Cutting Technology
New Gear Grinders and Portable Gear Inspection System
Compact PumpSkimmer Features Magnetic Frame
Vertical Lathes Equipped for I.D.O.D. Turning
New Gear Shaping Machine
Robotic Bin Picking Automation
Furnaces on Display
Introduction of New Tool and Process Monitoring System
New Larger Part EDM and Additive Machine
Bonded Abrasives for Precision Grinding
Micro Waterjet Machining
Replace Three Bandsaws with One Circular Saw
Chip Processing Systems and Conveying Technology
Non-foaming Metalworking Fluids
Hard Gear Finishing and Polish Grinding
Five-axis CNC Tool Grinder
New GSU Series CNC Universal Grinder
New Band Saw Blade Simulator Program
Tool Cutter Grinder and Gear Grinders
Adjustable Rest for BuildPro Modular Welding Tables
Heavy-Duty Bore Gages for Large Parts
New Filter Technology and Applications
Mobility in Laser Marking
New Minimum Quantity Lubrication System
Nineteen Grinding Machines
FZ17 Series Coalescer for Oil Skimming
Swiss Lathes Simple Lathes and Micro Drilling Machines
ACER to Showcase Variety of Metalcutting Machines
Combined Automatic Sawing and End Machining
Master 80HF-12 Bar Feeder
Box Ways and Linear Motion Guideways VMCs
Lathe Team with a Production Efficiency Demonstration
High-Speed and Multi-Function Machine Tools
Compact and Short Bar Loaders
APEC G Series 5-Axis High-Speed Gantry Machining Center
Large Horizontal Boring Milling Machines and Machining Centers
New Mill-Turn Multitasking Machines
New Vertical and Horizontal Machining Centers
New Stallion Series Turning Center
CNC Innovations for Improved Machining Performance
Multilevel FMS System 110 Scale Model
Heavy-Duty Machine Tools
Boring Mill with Robotic Tool Changer and Cylindrical Grinder
Horizontal Vertical and Turning Centers
Multi-operation Modular Machining
New Multitasking Machine Tools
Overcoming Labor Shortages Through Technology
5-Axis Machining and Automation
High-Speed 5-Axis Universal Machining Center
VTL Features Large Cast Iron Bed
Seven New CNC Swiss-Type Turning Center Models
Precision Turning Milling Grinding Machines
Reality TV Meets CNC at IMTS 2014
Reality TV Meets CNC at IMTS
Reality TV Meets CNC
Reality TV Meets CNC
Big Bore Turning Centers for Oil Field
Metalcutting and Automation Technology
New Turn-Mill Center with Motorized Milling Spindle
Big Bore Chucker Heavy-Duty Slant Bed Lathe
New 5-Axis VMC for Complex Components
Productivity Enhancing Barfeeders and Data Transfer System
New Machining Technologies and Automation Systems
Automation Solutions and Multi-pallet Systems
Multitasking and Productivity Combinations
Expansive Range of Machine Tools and Automation
Pallet Changers Adapt to Any Size Machining Center
Challenger Series HBM110XT Horizontal Boring Mill
Heavy-Duty HMC Designed for Aerospace and Power Generation
New High-Pressure Coolant Systems
New Twin-Spindle CNC Chucker and Gang Tool Lathe
Ball Valve Grinder
MA-12500H HMC on Display
New Swiss Laser Machine
New Heavy-Duty VMCs
VMC850E VMC for Job Shops
New T-type Horizontal Boring Machine
Portable Second-Op Machining Center
Productive Mid-Range Horizontal Machining Center
New Large Multitasking Turning Centers
Planer-Type Horizontal Machine
Toyoda to Debut Five New Machines
New Automatic Lathe for Productivity
Filterless Mist Collectors
Vertical and Swiss-type Turning Centers
Yamazen to Showcase Variety of Machine Tools
New FMC Systems for Lights-out Automation
AME to Feature Fixturing Products
New Broaching Tools and Angle Heads
BIG Kaiser Expands Line-Up
UltraGrip Precision Milling Chuck
New Coated Carbide Inserts and Customer Applications
Modular Industrial Benchtop Vending
New Battery Operated Lifter
High Performance Cutting Tools for Demanding Applications
INO System Spline Gages
Modular Quick-Change Tooling System
Clamps Fixturing Accessories Machine Tool and Material Handling Components
Multidec Lube Coolant Clamp
New Tool Holder Technology
Two Quick Changeover Workholding Systems
Multi-Flute Series Cutting Tools
Heule Tool Releases BSF Tool
Indexable Drill Head
Multi-Axis Low Profile Vise
Digital Tool Selector Expanding Capabilities
New Process Monitoring Device and Cutting Tools
Eight New Vises
Machine Tool Vise Jaws for Unbreakable Grip
Workspace and Storage Solutions
Lovejoy to Feature Cutters and Inserts
Magnetic Products for Industrial Applications
PVD TiAIN Coated Turning Inserts
Latest Rotating Carbide Tools
Made-to-order and Special Taps
New ER Toolholding Line
CoolanTool App Monitors Metalworking Fluids
Self-Locking Collet System Toolholders and More
Advanced Clamping and Gripping Technologies
New Clamping System for Face Grooving Shanks with Coolant Through Top and Bottom
New Tools Developed Around Modern Materials
New Rotary Broach Tools
BIG BORE BB-FZA2G Chuck
Machine-Ready Blanks
EZ-Lift Quality Certified Magnets
Compact MST Angle Heads
Sabre Wet Blasting System
Vardex Mega Line for Extra Large Pitches
Storage and Retrieval Systems
New Cutting Tool Technologies
New Dimensions for Measurement and Organization of Cutting Tools

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Precision Turning, Milling, Grinding Machines



Hardinge will feature turning, milling and grinding machines that are designed for high precision, accuracy and performance.

Turning

The all-new Hardinge CONQUEST H51 SUPER-PRECISION turning center features the Hardinge collet-ready spindle and is available in both high performance and SUPER-PRECISION models. Hardinge CONQUEST H51 SP SUPER-PRECISION turning performance specifications include:

  • Part roundness - main spindle .000020" (.5 um)
  • Continuous machining accuracy deviation on diameter within .0002" (5 um)
  • Part finish - main spindle .000008" (.2 um).

The CONQUEST H51 features a 20 HP, 5,000 RPM A2-6" main spindle with 2" bar capacity. It offers a maximum turning diameter of 12.3" and a maximum turning length of 25.6". The 12 station turret offers 1/2 station index for up to 24 tools. High performance and SUPER-PRECISION productivity packages are available for choosing from features that include live tooling with C-axis, sub-spindle and Y-axis. The CONQUEST H51 is offered with either a FANUC 0i-D or Mitsubishi 720 control, each with a variety of standard features.

The Hardinge T-42 SUPER-PRECISION turning centers are engineered for high-precision, high-performance turning. According to the company, the T-42 machine is ideal for 2-axis high-precision machining or complex multitasking operations that require a high level of precision, delicate part handling and parts made complete in a single set-up. High-Performance and SUPER-PRECISION productivity packages are available for choosing from features that include but are not limited to: live tooling with C-axis, sub-spindle, Y-axis, main spindle parts catcher and sub-spindle parts catcher. This parts catcher is designed for removing delicate high-precision parts with critical surface finish requirements without damage to the part.

The QUEST GT 27SP combines high performance with high productivity. "Surface finishes of 8 micro-inch and exacting part roundness of .000015 inches can be achieved," said a company spokesperson. "Plus, a continuous machining accuracy of .0002 inches gives the QUEST GT27SP a machining consistency to support SPC requirements. With the Hardinge-exclusive patented interchangeable tool top plate and quick change collet-ready spindle, set-up and cycle times are dramatically reduced. The machine features the super-stable HARCRETE base, which offers enhanced dynamic stability and has one third less vibration at the spindle. This results in increased tool life and improved surface finishes."

The QUEST CHNC 42 turning center is designed for quick changeover with an interchangeable top plate that can be pre-tooled for a particular job or range of jobs. "This next generation CHNC design configuration allows the use of interchangeable top plates and tooling used on thousands of CHNC machine installations worldwide," said the spokesperson. "Some enhancements include 4X faster index time, 172% more X-axis travel, 18% faster X-axis traverse rate, 57% faster Z-axis traverse rate, more rigidity with FANUC servo turret index motor and 30% less floor space. The machine features the Mitsubishi M70V series control - the most advanced in the industry and capable of supporting complex turning applications."

The GS 51 MS is a complete turning center with sub-spindle and live tooling capability. This machine is supplied with the Hardinge collet-ready spindle. This machine is designed to provide accuracy, flexibility and durability in a compact design. Hardinge's collet-ready main spindle increases part accuracy and surface finish quality. The machine utilizes a one-piece cast iron base and heavy-duty linear guide ways and ball screws. According to the company, the GS 51 MS is ideal for job shops or OEMS looking to increase productivity and performance at an affordable price. The machine is equipped with a FANUC 01-TD control.

Milling

The all-new Bridgeport Conquest V1000 vertical machining center (VMC) features fast rapid traverse of 1,693 IPM on X and Y axes, 1,417 IPM on the Z-axis and a Mitsubishi M70M control with NAVI MILL programming and 10.4" LCD. The machine utilizes a direct-drive 20 HP, 10,000 RPM spindle motor with 75.2 ft-lbs. of torque and a 30-tool swing-arm automatic tool changer. The machine is designed for enhanced rigidity. Large 45 mm ball screws are provided on all axes and 35 mm linear guides are standard on the X-axis with 45 size guides on the Y and Z axes. XYZ axis travels are 40" (1,020 mm), 24" (610 mm) and 24" (610 mm).

The Bridgeport GX-1000 OSP VMC features the Okuma THINC-OSP control. Standard features on the open architecture PC-based THINC control include Microsoft WINDOWS operation system, 512 MB DDR RAM, large file handling for drip feed applications, two open USB ports on the control for plug & play devices and data transfer and a 40 GB hard drive.

The Bridgeport GX 300 VMC is designed and built for a production environment. These machines can overlap one another to better utilize valuable floor space and to promote cell manufacturing. The design provides service and operator interface to only the front or back of the machines. This design allows the machine to be stacked in a line side by side since there is no need to access the sides of the machine. "An exceptional feature of this machine is the spindle torque and horsepower compared to other small footprint machines," said the spokesperson. "With 20 HP and 99 ft-lbs. of torque, the GX 300 provides a solution for the aerospace, medical, defense, 3C, automotive and other industries requiring high-value, complex parts from difficult to machine materials."

The Bridgeport GX 480 APC VMC with integrated automatic pallet changing capability was developed for applications that require speed and accuracy. According to the company, the GX 480 APC is manufactured from quality sourced grey cast iron to the highest standards. The fully digital machine has rapid traverse rates of 1,417 IPM in XYZ and acceleration rates of 4.8 m/sec2 for fast and accurate response.

The Bridgeport GX 250 5AX, Bridgeport's newest 5-axis VMC, is a fully-digital, high-quality machine tool designed for the aerospace, mold and die, medical and automotive industries and other manufacturing sectors. The machine features heavy-duty linear guide ways, ball screws and axis drives. In addition, it utilizes a large capacity, fast performance automatic tool changer, a fully integrated 5-axis rotary table and a BIG-PLUS dual contact spindle system. It features a custom designed FANUC 31iMB5 control.

Grinding

The Jones & Shipman Suprema 650 Easy Cylindrical Grinder, from the newly acquired Jones & Shipman group, features the Jones & Shipman Easy "Self-Teach" Software Suite. The touchscreen control system utilizes Hardinge's own fast-to-set "Easy" software suite. "This simple yet powerful multi-axis control system enables an inexperienced operator to progress quickly from a manual single diameter application to linked cycle/multi-diameter single or batch operations," said a company spokesperson.

The KELLENBERGER Kel-Vista cylindrical grinding machine is designed to be a cost-effective CNC alternative to hydraulically controlled cylindrical grinding machines. It comes standard with the user-friendly Kellenberger menu programming. "The Kel-Vista is a compact machine with optimal visibility of the working process," said the spokesperson. "It is designed for use in highly demanding tool and moldmaking, in machine and prototype construction, in maintenance workshops, laboratories, for economical small and medium batch production, or, in other words, wherever flexibility, precision and cost-effectiveness are indispensable."

The KELLENBERGER Kel-Vita high-precision cylindrical grinding machine features eight different wheel head variations that can be adapted to meet customer needs. The machine has a variety of standard features as well as Kellenberger software to assist the operator with difficult tasks. The latest generation FANUC 310is control is offered with such features as Windows CE, graphic programming with DXF Import, user guided ISO programming with expanded functionality, tool administration for a maximum of 99 grinding wheels and more. Due to the machines ergonomic design, many optional automation solutions are available, including integrated loading cells and robotics.

The Jones & Shipman Ultragrind 2000 high-volume cylindrical grinding machine is designed to provide high levels of precision, accuracy, flexibility and speed of operation. It features a new modular wheel head design and multiple wheel spindles configured to suit customer requirements. "Operators benefit from the most advanced grinding software suite operated through a touchscreen, utilizing the latest generation FANUC control and motion hardware," said the spokesperson. "This ensures the machine is simple to operate and set up and quick to change over in demanding production environments."

Built on a large single piece cast iron bed, this high precision machine is designed to provide maximum rigidity and stability with fully supported table slide and intelligent layout. It is available with a modular wheel head with multiple configuration options, two grinding length capacities and a FANUC 0i-TD touchscreen CNC with a Windows embedded system. According to the company, the machine features easy-to-operate grinding software for simple, fast set-ups / changeovers, even for sophisticated and complex parts.

The Usach 100-T4 CNC grinding machine can grind both I.D. and O.D. The machine has four high-frequency motors with speeds ranging from 6,000 to 90,000 RPM. The machine has a swing diameter of up to 17.71" and is offered with the latest Siemens 840D control and Usach Open Architecture software system.

The all new Usach 75 I.D. Specialty CNC Grinding Machine is designed to provide accuracy and power in a compact design. This new model is flexible in handling a variety of workpieces for both job shops and high-production applications, especially where high precision is required. The machine features an 8.5" swing diameter and handles parts up to 5" in length and utilizes the Mitsubishi M70V control.

Hardinge Workholding

"Hardinge has years of experience designing and manufacturing special workholding devices for all makes of machines," said the spokesperson. "These special products can improve accuracies, reduce set-up times, reduce costs or add flexibility to the machine. Specials are manufactured to rigid specifications, including material, heat treat and machined accuracy."

The precision-engineered Hardinge FlexC Collet Systems mount to A2-5, A2-6 and A2-8 and select flat-back spindle noses. Pull-back through-hole, pull-back dead-length and push-to-close dead-length styles are available for single and dual-spindle CNC lathes. Customers can purchase one spindle mount and interchange vulcanized collet heads from job to job. Hardinge collet heads are fully interchangeable with competitors' models.

Hardinge Swiss-type collets are ground to precise size and TIR to meet precision machining requirements. Hardinge manufactures to Swiss quality in the USA for all brands of Swiss-style machines and cam-operated lathes. Hardinge round Swiss guide bushings are carbide-lined to keep the stock clean and unmarked. Hardinge manufactures bar feed collets for FMB, IMECA, LNS and Robobar bar feeders. Collets are available for other brands on request. Hardinge offers a complete line of toolholders, tap holders, toolholder collets, tap collets and bushings that can be used on Swiss-type lathes.

For more information contact:

Hardinge Inc.

P.O. Box 1507

Elmira, NY 14902-1507

800-843-8801

info@hardinge.com

www.hardinge.com

IMTS 2014 Booth S-8738

IMTS 2014 Booth N-6936

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