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August 2014

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Collapse IMTS Product PreviewIMTS Product Preview
Live Demonstration of Automated Machining Cell
New CNC Control for Knee Mills
Machine Tool Component Products
TC64-RG Roughness Gauge
New Laser Line Sensors Enable Reverse Engineering
Latest Version of Machining Simulation Software
Dynamic Motion Technology
Delcam to Preview FeatureCAM and PowerMILL 2015
Advanced CNC Automation
Robot Machines and Grinds Castings
Software Designed to Shorten Cycle Time
GibbsCAM Universal Kinematic Machine Software
Enterprise Resource Planning Document Control
Turbine Blade Wire EDM Ring Machine
Dynamic Precision and Dynamic Efficiency Controls
Machine Protection Products
New Laser Scanner for ROMER Absolute Arms
HPB to Feature Motion Control Products
New High-Speed Spindles
Versatile Mobile Surface Measurement System
Thread Inspection Systems
Introducing MunchMan II Conveyor
ECO Compact 20 Pallet Automation System
Linear Rotary Motor with Gearbox
New Video Measuring Microscope
High Accuracy Visual Tool Setter for Small Tools
Reduced Maintenance Chip Conveyor
New Solenoid Valve Connectors
New Copper-Impregnated Ultra-Fine Grain EDM Graphite
Fully Automated Measurement Technology
Multi-Touch Industrial Fieldbus Panel PCs for the Smart Factory
CNC Control Advances
Industry Expert to Speak at IMTS Olympus Booth
Flexible PartMaker Version 2015 to be Previewed
Fiber Lasers and Precision Laser Technology
Quality Vision International to Offer Educational Series
High Performance Blade Measurement and Analysis Tools
Siemens Showcases Family of CNCs
Rigid Linear Motor Driven Technology
What You See is What You Cut - WYSIWYC
Sensing and Signaling Products for Protection Detection and Safety
Third Wave Systems to Release Production Module 7.0
New CMM Automation Software
Oil Mist Separation Line
Model 8 Parts Washer
Robot Automation Technologies
Modular Fixturing Technology
Sump Sharks Clean Dirty Sumps
C-510MNC Miter Bandsaw
New Parts Cleaning and Collection Unit
Large Format High-Speed Milling Machine
Modular Manufacturing Systems and Gear Hobbing
Side-Load Robotic Welding Cell
Gear Honing Technology
Twin Turret Grinder to be Unveiled
Modular Design Waterjet Cutting
Precision Laser Marking Technology with Vision System
GMTA Machine Lineup
Greenerd to Showcase Hydraulic Press
Robotic Blast System with Tool Changer
Precision Grinding Machines
Camera Based 3D Measuring System for Robot Grinding Cells
Latest 5-Axis Waterjet Cutting Technology
New Gear Grinders and Portable Gear Inspection System
Compact PumpSkimmer Features Magnetic Frame
Vertical Lathes Equipped for I.D.O.D. Turning
New Gear Shaping Machine
Robotic Bin Picking Automation
Furnaces on Display
Introduction of New Tool and Process Monitoring System
New Larger Part EDM and Additive Machine
Bonded Abrasives for Precision Grinding
Micro Waterjet Machining
Replace Three Bandsaws with One Circular Saw
Chip Processing Systems and Conveying Technology
Non-foaming Metalworking Fluids
Hard Gear Finishing and Polish Grinding
Five-axis CNC Tool Grinder
New GSU Series CNC Universal Grinder
New Band Saw Blade Simulator Program
Tool Cutter Grinder and Gear Grinders
Adjustable Rest for BuildPro Modular Welding Tables
Heavy-Duty Bore Gages for Large Parts
New Filter Technology and Applications
Mobility in Laser Marking
New Minimum Quantity Lubrication System
Nineteen Grinding Machines
FZ17 Series Coalescer for Oil Skimming
Swiss Lathes Simple Lathes and Micro Drilling Machines
ACER to Showcase Variety of Metalcutting Machines
Combined Automatic Sawing and End Machining
Master 80HF-12 Bar Feeder
Box Ways and Linear Motion Guideways VMCs
Lathe Team with a Production Efficiency Demonstration
High-Speed and Multi-Function Machine Tools
Compact and Short Bar Loaders
APEC G Series 5-Axis High-Speed Gantry Machining Center
Large Horizontal Boring Milling Machines and Machining Centers
New Mill-Turn Multitasking Machines
New Vertical and Horizontal Machining Centers
New Stallion Series Turning Center
CNC Innovations for Improved Machining Performance
Multilevel FMS System 110 Scale Model
Heavy-Duty Machine Tools
Boring Mill with Robotic Tool Changer and Cylindrical Grinder
Horizontal Vertical and Turning Centers
Multi-operation Modular Machining
New Multitasking Machine Tools
Overcoming Labor Shortages Through Technology
5-Axis Machining and Automation
High-Speed 5-Axis Universal Machining Center
VTL Features Large Cast Iron Bed
Seven New CNC Swiss-Type Turning Center Models
Precision Turning Milling Grinding Machines
Reality TV Meets CNC at IMTS 2014
Reality TV Meets CNC at IMTS
Reality TV Meets CNC
Reality TV Meets CNC
Big Bore Turning Centers for Oil Field
Metalcutting and Automation Technology
New Turn-Mill Center with Motorized Milling Spindle
Big Bore Chucker Heavy-Duty Slant Bed Lathe
New 5-Axis VMC for Complex Components
Productivity Enhancing Barfeeders and Data Transfer System
New Machining Technologies and Automation Systems
Automation Solutions and Multi-pallet Systems
Multitasking and Productivity Combinations
Expansive Range of Machine Tools and Automation
Pallet Changers Adapt to Any Size Machining Center
Challenger Series HBM110XT Horizontal Boring Mill
Heavy-Duty HMC Designed for Aerospace and Power Generation
New High-Pressure Coolant Systems
New Twin-Spindle CNC Chucker and Gang Tool Lathe
Ball Valve Grinder
MA-12500H HMC on Display
New Swiss Laser Machine
New Heavy-Duty VMCs
VMC850E VMC for Job Shops
New T-type Horizontal Boring Machine
Portable Second-Op Machining Center
Productive Mid-Range Horizontal Machining Center
New Large Multitasking Turning Centers
Planer-Type Horizontal Machine
Toyoda to Debut Five New Machines
New Automatic Lathe for Productivity
Filterless Mist Collectors
Vertical and Swiss-type Turning Centers
Yamazen to Showcase Variety of Machine Tools
New FMC Systems for Lights-out Automation
AME to Feature Fixturing Products
New Broaching Tools and Angle Heads
BIG Kaiser Expands Line-Up
UltraGrip Precision Milling Chuck
New Coated Carbide Inserts and Customer Applications
Modular Industrial Benchtop Vending
New Battery Operated Lifter
High Performance Cutting Tools for Demanding Applications
INO System Spline Gages
Modular Quick-Change Tooling System
Clamps Fixturing Accessories Machine Tool and Material Handling Components
Multidec Lube Coolant Clamp
New Tool Holder Technology
Two Quick Changeover Workholding Systems
Multi-Flute Series Cutting Tools
Heule Tool Releases BSF Tool
Indexable Drill Head
Multi-Axis Low Profile Vise
Digital Tool Selector Expanding Capabilities
New Process Monitoring Device and Cutting Tools
Eight New Vises
Machine Tool Vise Jaws for Unbreakable Grip
Workspace and Storage Solutions
Lovejoy to Feature Cutters and Inserts
Magnetic Products for Industrial Applications
PVD TiAIN Coated Turning Inserts
Latest Rotating Carbide Tools
Made-to-order and Special Taps
New ER Toolholding Line
CoolanTool App Monitors Metalworking Fluids
Self-Locking Collet System Toolholders and More
Advanced Clamping and Gripping Technologies
New Clamping System for Face Grooving Shanks with Coolant Through Top and Bottom
New Tools Developed Around Modern Materials
New Rotary Broach Tools
BIG BORE BB-FZA2G Chuck
Machine-Ready Blanks
EZ-Lift Quality Certified Magnets
Compact MST Angle Heads
Sabre Wet Blasting System
Vardex Mega Line for Extra Large Pitches
Storage and Retrieval Systems
New Cutting Tool Technologies
New Dimensions for Measurement and Organization of Cutting Tools

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Delcam to Preview FeatureCAM and PowerMILL 2015



Delcam will preview FeatureCAM 2015 and PowerMILL 2015 at IMTS.

FeatureCAM 2015

Delcam will unveil its latest version of FeatureCAM for advanced feature-based and knowledge-based programming. The first productivity-enhancing option in FeatureCAM is a new command that allows entire parts or projects to be mirrored more easily than before. The option supports parts to be milled with multiple set-ups, including 2.5D, 3D and 3+2-axis configurations. Both "Move" and "Copy" options are available to reflect all the features within the part or project relative to a choice of a particular plane, line or axis in which to mirror.

Continuous enhancements have been made to the FeatureCAM user interface to improve ease of use. One simple improvement in the new release makes tool windows respond to the machine choice. Tools now appear in the window in an orientation that matches how the tool will be used on the machine, eliminating any mental disconnect when selecting the desired tools for particular operations.

Another change allows the picking of the bottom radius of solid faces through curvature analysis. This improves interactive feature recognition by removing the need to take measurements of the part to identify the bottom radius.

FeatureCAM also sees the introduction of a new hole type, "Thread Mill Hole," which eliminates the need to create holes, pockets or sides, and thread features as separate items. It can be used either with holes created with the "Hole" feature or those that have been identified with "Feature Recognition." A range of preset threads for standard depths of drilling and thread depths can be applied or users can customize their own thread combinations.

FeatureCAM gives more control when creating z-level roughing toolpaths, with a new option to establish pre-drill locations for the toolpath. This can be done through the use of single-point positions or curve-point positions to define the plunge locations.

Although FeatureCAM comes with extensive automation built in, it also comes with Addins, such as the "Port Cavity" Addin, that users can customize for any repetitive operations. A new version of this Addin, integrated with FeatureCAM's "Part Library" functionality, has been developed for the new release to provide more flexibility and to make it easier for programmers to define their manufacturing processes. The user can now create a template feature set for each port, using regular drilling features, and then configures the recognition to copy toolpaths for this feature set from the part library when a similar feature set is recognized.

The availability of a wide range of post-processors has always been a key benefit of FeatureCAM, together with the ability for users to customize their posts. In the latest release post variables can be assigned user-defined names. This allows users to quickly see exactly which post variables are configured for use with a particular post-processor and to understand their intended use. This change will be particularly valuable when programmers need to understand customizations in posts that have been made by other users.

PowerMILL 2015

The new release will include improvements to the Vortex high-efficiency area-clearance strategy resulting in higher feed rates and material removal rates, making the cutting time shorter by as much as 70%, according to the company.

"The Vortex area-clearance strategy produces safe toolpaths with a much deeper cut by using a controlled engagement angle that maintains the optimum cutting conditions for the whole toolpath," said a company spokesperson. "As a result, higher feed rates and material removal rates are possible, making the cutting time shorter by as much as 70%. In addition, cutting is undertaken at a more consistent volume removal rate and at a near constant feedrate, so extending tool life and protecting the machine."

Two enhancements in PowerMILL 2015 are designed to give greater reductions in machining time compared to conventional roughing. The first change allows toolpaths to approach the part from outside the stock at the cutting height for open pockets or in areas where earlier cuts have made this possible. Previously, all entry moves had to be made by plunging onto the surface or by ramping into the material.

The second change allows an increased feedrate to be set for non-cutting moves. The default value is set at double the rate for the cutting moves but this can be altered as required for each machine tool. The extra time that can be saved depends on the shape of the part, but the company reports an additional saving of around 20% should be expected above the earlier releases of Vortex.

Another problem in previous versions of PowerMILL was that unnecessary lifts could be added to area-clearance toolpaths when the cutter moved outside the stock or close to its edge. Changes to the roughing algorithm have now reduced the number of lifts per toolpath slice to the minimum needed and so made area clearance more efficient.

Companies using PowerMILL for either positional or continuous 5-axis machining will benefit from improvements to the collision checking within the software. Firstly, collision checking has been changed so that warnings can also be flagged for near misses. The user can now specify a clearance value and when the machine tool comes within this value it will turn yellow in color to highlight a near miss. Collisions will still be shown by a change of color to red.

Secondly, the display showing the list of collisions, and now near misses, has been updated to be easier to read, making it simpler to extrapolate the coordinates at these points. For near misses, the clearance distance is shown in the display, with the distance shown as zero for collisions.

Another improvement will help companies using 4- or 5-axis machines with trunnions or similar tilting tables. Previous PowerMILL toolpaths could exhibit unwanted changes of azimuth as the cutting tool approached a position vertical to the part. This would slow down the machine, often to the extent that a witness mark would be left on the surface. New options are now available to specify the information used by PowerMILL to distribute the toolpath points so that the machine's gimbal-lock position is avoided and a smoother motion results.

Raster finishing has also been improved in PowerMILL 2015, with the software now able to set automatically the most appropriate angle for each region of the part. In previous versions, the user had to select each area and specify the angle manually. The new option, which provides the same functionality that already existed for steep-and-shallow finishing and face milling, is most beneficial when finishing a series of pockets aligned in different directions.

A number of improvements have been made to the PowerMILL interface. Most important is a clearer form for the strategy selector that makes navigation easier when choosing which strategy to use. It has also been made easier to create folders of strategies, for example, those most suitable for a particular machine tool, material or type of part, and to add and remove strategies from those folders.

Finally, three new curve-creation options have been added to the curve editor - ellipse, spiral and helix. These options can be used to create patterns or boundaries when generating toolpaths.

For more information contact:

Delcam

877-335-2261

marketing@delcam.com

www.delcam.com

IMTS 2014 Booth E-3222

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