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HMCs Machine Aluminum Aerospace Parts



Makino offers its A-Series 5-axis HMC for high-speed aluminum machining of large, thin aerospace structural components including wing spars, wing panels and floor beams. This new family of aluminum machining centers includes the A4, A8, A12 and A20, each positioned for specific part lengths ranging from 4 meters to 20 meters.

"With the A-Series, we have focused on maximizing the average metal removal rate throughout the machine process, improving spindle capabilities for heavy roughing, and optimizing linear and radial axis acceleration for pocketing and wall finishing," said David Ward, Makino Horizontal Product Line Manager.

A-Series machines come standard equipped with a 33,000 RPM HSK-F80 spindle featuring output of 107 HP (80 kW). At peak power, the A-Series spindle can produce chip removal rates up to 5,600 cm3/min (300 in3/min). Workpiece accessibility, size and weight specifications for the A-Series machines are as follows:

  • A4

- XYZ Axis Travels: 4,200 x 2,200 x 650 mm

- Maximum Workpiece: 4,000 x 2,200 x 500 mm

- Maximum Weight: 3,750 kg

  • A8

- XYZ Axis Travels: 8,200 x 2,200 x 650 mm

- Maximum Workpiece: 8,000 x 2,200 x 500 mm

- Maximum Weight: 5,000 kg

  • A12

- XYZ Axis Travels: 12,200 x 2,200 x 650 mm

- Maximum Workpiece: 12,000 x 2,200 x 500 mm

- Maximum Weight: 7,000 kg

  • A20

- XYZ Axis Travels: 20,200 x 2,200 x 650 mm

- Maximum Workpiece: 20,000 x 2,200 x 500 mm

- Maximum Weight: 10,500 kg

Supporting the A-Series spindle is a compact, fully integrated A and C axis design. With plus or minus 110° of tilt in the A-axis and an infinite degree of rotation in the C-axis, this spindle and head design provide 5-axis roughing and finishing capabilities and part accessibility for deep pockets and side walls.

All A-Series machines share a common FEA column design that is intended to reduce weight while maintaining rigidity. Movement of the column along the X-axis is powered by eight linear motors with 0.8G acceleration. An extra-wide column base and dual-supported ball screws in the Y-axis provide stability of the column and spindle during rapid axis movement.

Also featured in the A-Series is Makino's Volumetric Accuracy Compensation technology for improved tool-tip positioning accuracy. This technology provides in-process tool-tip corrections for sustained dynamic accuracy even in complex 3D geometries, according to the company.

The A-Series can also be equipped with an optional 120 kW spindle. This spindle maintains the same maximum RPM of 33,000 but delivers 50% more power, enabling increased metal removal roughing rates to as much as 6,550 cm3/min (400 in3/min) in aerospace-grade aluminum, according to the company.

This spindle also provides through-spindle coolant capability. With a through-spindle coolant pressure of 1.5 MPa, or 217 PSI, this capability is beneficial for chip evacuation during pocketing and reducing pecking requirements for improved drilling efficiency. It is also intended to extended tool life through direct tool cooling and added cutting lubricity.

The A-Series spindle also features Makino's third generation of Autonomic Spindle Technology (AST3). With AST3, the spindle uses displacement sensors to monitor forces against the spindle. During machining, the data from these sensors is evaluated in real time. If an unsafe load condition is detected, the AST3 reduces the feedrate to prevent damage to the spindle and tooling.

For more information contact:

Mark Rentschler

Makino Inc.

7680 Innovation Way

Mason, OH 45040

800-552-3288

www.makino.com

Southwest

TX

Andy Mustaine

Single Source Technologies

1701 W. Northwest Hwy.

Grapevine, TX 76051

877-778-5151

andy.mustaine@singlesourcetech.com

AR

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

256-301-0040

bill.myers@singlesourcetech.com

Bob Ash

Single Source Technologies (SST)

Tooling & Consumables

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-200-1100

bob.ash@singlesourcetech.com

Tom Van Hersh

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 901-569-2251

thomas.vanhersh@singlesourcetech.com

OK

KOMT

9511 E 55th Place

Tulsa, OK 74145

918-664-6064

tulsa@komt.com

LA

Michelle Hanberry

c/o Oliver Van Horn Co.

4100 Euphrosine St.

New Orleans, LA 70125

504-210-3042

michelle-hanberry@ohvanhorn.com

NM

Moncktons Machine Tools, Inc.

928 Canvas Back Rd.

Rio Rancho, NM 87144

505-891-8845

hmorrismmt@aol.com

Southeast

NC, SC, VA

Dan Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

864-801-8181

www.singlesourcetech.com

W. NC & SC

Chris Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

Cell: 864-915-7307

chris.beckman@singlesourcetech.com

E. VA & Northeast NC

Bob Hodge

Single Source Technologies (SST)

1316 Elmwood Drive

Colonial Heights, VA 23834

Cell: 804-720-2198

bob.hodge@singlesourcetech.com

W. Central NC, E. SC, W. VA

Bob Winstanley

Single Source Technologies (SST)

148 Hampshire Drive

Mooresville, NC 28115

Cell: 704-577-3391

bob.winstanley@singlesourcetech.com

Central NC & VA

Dan Fredrickson

Single Source Technologies (SST)

2936 Motsinger Rd.

Winston-Salem, NC 27107

Cell: 336-831-4246

dan.fredrickson@singlesourcetech.com

AL, GA, MS, TN

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-777-8806

bill.myers@singlesourcetech.com

www.singlesourcetech.com

AL

Jack Nash

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 205-612-9371

jack.nash@singlesourcetech.com

AL, FL, GA, MS, TN

Bob Ash

Single Source Technologies (SST)

Tooling & Consumables

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-200-1100

bob.ash@singlesourcetech.com

FL

Bob Arthur

Robert Arthur Machinery, LLC

5903 Johns Rd.

Tampa, FL 33634

813-887-4455

sales@arthurmachinery.com

www.arthurmachinery.com

Western TN, Upper MS

Tom Van Hersh

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 901-569-2251

thomas.vanhersh@singlesourcetech.com

Central and E. TN

Craig Montalbano

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 865-805-3686

craig.montalbano@singlesourcetech.com

GA, FL

Gaylon Gregory

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 770-283-4852

gaylon.gregory@singlesourcetech.com

Northeast

CT, DC, DE, MA, MD, NH, NJ,

E. PA, RI, Long Island (EDM only)

Single Source Technologies (SST)

30 Chapin Road, Suite 1208

P.O. Box 655

Pine Brook, NJ 07058-0655

800-336-7283 / 973-227-6601

www.singlesourcetech.com

MA, CT, ME, NH, RI, VT

Able Machine Tool Sales

800 Silver St.

Agawam, MA 01001

413-786-4662

sales@ablemts.com

www.ablemts.com

DE, NJ, MD, E. PA, Long Island

Automation Solutions, Inc.

2 Hagerty Blvd., Ste. 300

West Chester, PA 19382-4956

610-430-3670

inquire@asi-pa.com

www.asi-pa.com

NY

Meagley Machinery, Inc.

8384 Glen Eagle Dr.

P.O. Box 51

Manlius, NY 13104

315-952-8525

W. PA, WV

Allegheny Machine

632 E. McMurray Rd.

McMurray, PA 15317

800-269-4090 / 724-942-4451

www.allegmach.com

Midwest

KY

Technical Equipment Sales

P.O. Box 99793

Louisville, KY 40269

800-852-0582

IN

Technical Equipment Sales

4501 Earhart Lane

Ft. Wayne, IN 46809

800-852-0582

OH

Technical Equipment Sales

10165 International Blvd.

Cincinnati, OH 45246

800-852-0582 / 513-874-0160

Technical Equipment Sales

6900 Southpointe Pkwy., Ste. A

Brecksville, OH 44141

800-852-0582

MI

Single Source Technologies (SST)

2600 Superior Court

Auburn Hills, MI 48326

248-232-6232

ctg@singlesourcetech.com

MN, ND, SD

Productivity, Inc.

15150 25th Ave N

Minneapolis, MN 55447-1981

763-476-8600

productivity@productivity.com

WI

Preston Giles

Single Source Technologies (SST)

W229 N2510 Duplainville Rd, Unit 2

Waukesha, WI 53186

262-960-0844

IL

Jeff Martin

Single Source Technologies (SST)

1135 Jansen Farm Dr.

Elgin, IL 60123

874-468-1295

NE

Productivity, Inc.

13435 A Street

Omaha, NE 68144

402-330-2323

prone@productivity.com

IA

Productivity, Inc.

9440 Atlantic Drive SW

Cedar Rapids, IA 52404

319-632-4288

proia@productivity.com

KS

Mark Rehwinkel

Makino - Direct Wichita

2333 S. West St., Bldg #100, Ste. #103

Wichita, KS 67217

513-573-3607

mark.rehwinkel@makino.com

MO

Jeff Martin

SST-Midwest

1135 Jansen Farm Drive

Elgin, IL 60123

847-302-1178

jeff.martin@singlesourcetech.com

WEST

N. CA, NV

John Cardana

Clancy Machine

3942 Valley Ave., Bldg. K

Pleasanton, CA 94566

Direct: 925-249-2299

Cell: 925-575-4011

jcardana@clancymachinetool.com

S. CA

Scott Venter

Single Source Technologies (SST)

17800 Newhope Street STE K

Fountain Valley, CA 92708-5429

Cell: 714-329-1439

scott.venter@singlesourcetech.com

S. CA (Inland Empire, San Diego)

Wes Colony

Single Source Technologies (SST)

17800 Newhope Street STE K

Fountain Valley, CA 92708-5429

Cell: 714-904-3804

wes.colony@singlesourcetech.com

S. CA (Los Angeles, Orange County)

Bill Gocke

Single Source Technologies (SST)

17800 Newhope Street STE K

Fountain Valley, CA 92708-5429

Cell: 714-659-0552

bill.gocke@singlesourcetech.com

S. CA (San Fernando Valley, San Gabriel

Valley, Santa Clarita Valley)

Rob Wood

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 805-844-1331

rob.wood@singlesourcetech.com

AZ

Dave Gundersen

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 602-228-0347

david.gundersen@singlesourcetech.com

MT, ID, WY, UT, WY, CO

Mark Smith

Moncktons Machine Tools (CO)

637 Osage Street

Denver, CO 80204

Cell: 303-917-3072

msmith@mmtdenver.com

OR, WA

John Ellis

Ellis Machinery

6225 20th Street E

Fife, WA 98424

253-926-6868

john@ellismachinery.com

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