Gleason will demonstrate new solutions in advanced gear manufacturing technology, covering an array of processes for the complete production and inspection of all types of bevel and cylindrical gears.
The 200/260GX machines are the most recent addition to the Genesis machines series. The GX series features a two-spindle concept for increased productivity with minimized idle and set-up times. The 260GX applies the latest grinding process technology featuring twist control and polish grinding for mirror-like surfaces of workpieces. The easy software-guided set-up of the machine allows operators to change from one workpiece to another within 20 minutes using only one tool. With the Gleason "First Part Cycle" operators actuate a fully automatic workflow from set-up until grinding the first workpiece. The machine features integrated automation made by Gleason, the ability to interface with Gleason GMS machines via QR code and enhanced tooling solutions.
Attendees can see hard power skiving on the Gleason 300PS for the first time at IMTS. Gleason offers a tailored solution to workpieces, including stiff machines, modular workholding and tools to meet the high requirements of the process. The Gleason Power Skiving Simulation Software depicts the cutting cycle for every cut and is designed to ensure that cycle times are minimized and tool life is maximized.
Another premiere is the 500CB, shown for the first time outside the Gleason premises. The 500CB is designed to deliver more accurate and highly automated build, truing and inspection of all types of stick-blade bevel gear cutters with automated closed-loop blade positioning for better gear quality and maximum tool life. The 500CB also automatically controls the tightening of the blade clamp screws, consistently applying the correct torque without the previously required operator intervention.
The 400HCD, the newest addition to the Genesis line of hobbing machines, features a newly developed time-parallel chamfering process. With this new solution customers can chamfer medium-sized gears more economically and with greater flexiblity. Designed for dry hobbing, the 400HCD exploits the benefits of the latest cutting tools by employing high-speed spindles and a rigid structure. The 400HCD is equipped with the new Gleason Operator Software Package for easy and efficient machine operation.
The new GMSL series of machines offers the latest advancements in metrology systems within a compact design. The new system features six axes of motion for gear and complex form measurement with options such as integrated Barkhausen inspection capability and/or surface roughness measurement, as well as new full-form scanning capability. The ability to integrate multiple sensors on a common platform offers the capability of several machines in one system.
Gleason will present its complete gear manufacturing tool program, including modern tool servicing concepts with integrated connectivity via RFID. Products featured will include tool materials such as G90 and advanced carbides optimized with the latest wear coatings. Power Skiving Tools are now available in solid carbide and with inserted blades for the hard gear power skiving process. For bevel gears, Gleason will show the Pentac Plus RT cutter head designed to make blade set-up and checking more reliable and faster. Gleason will also present its latest line of hard finishing tools, including dressing tools for grinding and honing applications.
Quik-Flex Plus, Gleason's next generation of modular, quick-change workholding systems, are designed to require a single tool, less time and minimal operator experience. Customers can participate in the Gleason Quik-Flex Plus Challenge to experience how easy it is to change the modular components.
Gleason will also demonstrate its line of hydraulic workholding solutions. The holding force, accuracy and contamination-free designs are suited for dry gear processing applications. The new Gleason Stir-Able Modular Workholding designs allow off-spindle assembly and truing, reducing changeover time as well as the amount of total run-out in the fixture.
Gleason Automation Systems specializes in the design and manufacture of factory automation systems serving a variety of customers in the automotive and other industries. Gleason will present the modularity of its automation systems with two different solutions, including the compact DS1200 automation unit with integrated secondary processes, as a reliable alternative to costly operator-dependent conveyor automation. This compact system, which is compatible with most machine tools, uses robotic technology for loading and unloading. Its secondary operation capability allows this system to function as a versatile work cell, further enhancing productivity.
Gleason trainers will be promoting the full range of training classes ranging from beginner levels to advanced expert topics. Gleason Global Services will present its range of performance upgrades, modernization programs and tooling services, including practical examples.
Gleason Plastic Gears will showcase its capabilities in plastic gear design and injection molded plastic gears, including bevel and cylindrical gears, helical and spur gears, planetary and internal gears. Gleason Plastic Gears products are designed to provide customers with the benefit of a plastic gear with no weld-line for a stronger, more accurate drive train, eliminating the additional expense of secondary machining.
For more information contact:
Gleason Corporation
1000 University Avenue
P.O. Box 22970
Rochester, NY 14692-2970
585-473-1000
sales-americas@gleason.com
www.gleason.com
IMTS 2016 Booth N-7000