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September 2015

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Heavy-Duty Universal Milling Machine with Integrated 4th Axis



Methods Machine Tools, Inc., has added a heavy-duty universal milling machine to the FEELER/Methods line that performs both vertical and horizontal machining. "This eliminates the need for multiple set-ups and operations," said a company spokesperson. "The new FEELER SBM-2000 Universal Milling Machine features an articulated head and integrated 4th axis for optimum cutting flexibility. The machine's size, design and high rigidity make it suitable for energy/oilfield and other demanding machining applications.

"The SBM-2000 features a standard horizontal milling head with a spindle speed of 4,000 RPM and an optional automatic vertical/horizontal milling head with spindle speed of 3,500 RPM. The machine allows for a single set-up for complicated jobs by providing multi-angle and side machining capabilities for increased flexibility, machining efficiency and cutting accuracy. Unlike conventional machines, a long 79" (2,000 mm) X-axis, combined with a narrower Y-axis and a bed positioned close to the machine doors, provides easy access, further facilitating flexible, fast set-ups. The vertical axis is counter-balanced by a hydraulic cylinder, ensuring excellent stability to the milling head and the ram assembly.

"The FEELER SBM-2000 features high-precision and pre-tensioned ball screws which ensure maximum axial rigidity. The X-axis is equipped with a roller-type linear way for enhanced table loading capacity. For maximum machine integrity, FEM analysis is used when manufacturing the SBM-2000, to ensure dynamic and static accuracy and good overall structural stability. A BT50 precision standard horizontal spindle is driven by an AC servo motor via a two-step transmission gearbox to supply high torque that provides heavy-duty cutting performance."

"With its versatile, stable design, integrated 4th axis and articulated head, the SBM-2000 provides maximum flexibility and fast, accurate cutting on large, difficult workpieces," said Dale Hedberg, FEELER Product Manager, Methods Machine Tools, Inc.

The FEELER SBM-2000 features a 79" x 39" (2,000 mm x 1,000 mm) working area with a maximum table loading capacity of 11,023 lbs. (5,000 kg). It also offers an X-axis travel of 79" (2,000 mm), Y-axis travel of 47" (1,200 mm) and a 39" (1,000 mm) Z-axis travel.

The SBM-2000 comes standard with features such as the FANUC 32i control, a programmable coolant system, an automatic lubrication system, a chip auger and chain type conveyor, automatic power off and a spindle cooling system. HPCC high-speed machining mode and a 4th-axis rotary table are optional.

All FEELER machines are manufactured by Fair Friend Group (FFG) and include extensive design and engineering by Methods. FEELER CNC lathes and turning centers from Methods include the FTC-, FVT- and FT-Series.

For more information contact:

Dale Hedberg

Methods Machine Tools, Inc.

65 Union Avenue

Sudbury, MA 01776

978-443-5388

sales@methodsmachine.com

www.methodsmachine.com

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