Fastems RoboCell One, combined with the new cell management software, provides new opportunities for the flexible, economic production of different batches.
"The Fastems RoboCell One is setting new standards in relation to adaptable and flexible machining, particularly heavy workpieces within batches of different sizes," said a Fastems spokesperson. The easy-to-configure robot cell is primarily designed for handling heavy workpieces weighing up to 176 lbs. and for automating up to two machine tools of the same type-either lathes or milling machines. "The solution comes into its own at the point where existing automation systems reach their limits solely due to the maximum weight of the workpiece," added the spokesperson.
The RoboCell One was specifically developed for the flexible production of different batch sizes and a wide variety of components. A special feature of the robot cell is an optional, automated gripper change system for the flexible handling of workpieces and the simple implementation of new components-without interrupting production operations. The robot can accordingly be fitted with single, double or special grippers. Up to six different grippers may be used for handling workpieces in specific production operations.
A single robot operated in one linear axis is able to supply two machines with workpieces in a flexible manner. Further, different products can be simultaneously produced using both machines. To accomplish this scenario, the robot automatically changes its grippers for loading/unloading the respective unit. The result is optimal use of machine capacity, even when orders are frequently altered.
In combination with the Fastems Manufacturing Management Software (MMS) for controlling the robot cell and the machines connected to it, RoboCell One provides further advantages for production operations. The MMS automatically plans the entire production process based on the production orders, including the changes of workpieces for batches of different sizes, and taking account of all the resources that are needed. In addition, the software shows the current production status in real time (order progress, schedule, etc.), calculates the machinery capacities for outstanding orders and shows the operator in advance the machinery retooling operations that are needed. This means that production costs per workpiece are reduced and throughput times are cut due to the anticipatory MMS planning.
When the RoboCell One is first switched to the production of a new workpiece, virtually no knowledge of robotics is required. This simplifies production, especially in the case of groups of components. Instead of the robot having to be laboriously taught, it is configured through parametric programming via the MMS. The necessary values and/or parameters for workpiece handling are stored in the control system via the intuitive MMS interface. This means that new parts master data and orders can be produced quickly and easily during production operations.
Another benefit of the RoboCell One's versatile productivity is the option of incorporating additional processes, for example a measuring machine or a marking system, within the automation system.
For more information contact:
Fastems, LLC
9850 Windisch Road
West Chester, OH 45069
866-702-0611
info.fastems@fastems.com
www.fastems.com