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Versatile INTEGREX Series Multi-Tasking Machine



Mazak offers the INTEGREX i-500ST, a full simultaneous 5-axis multi-tasking solution that utilizes two turning spindles in addition to a milling spindle (S) and lower turret (T). The new model expands upon the existing INTEGREX i Series to offer manufacturers more options for machining large, complex workpieces.

The machine's main horizontal turning spindle has a 10" chuck and is capable of C-axis indexing in 0.0001° increments. The main turning spindle and second spindle come standard with 40 HP (30 kW) integral spindle motors that provide a maximum spindle speed of 4,000 RPM. Customers may select one of four different spindle bore configurations depending on production requirements. A high-torque option is also available.

Additionally, a 30 HP (22 kW), 12,000 RPM milling integral motor spindle rotates in the B-axis throughout a range of +210° and -30° from vertical. A compact milling spindle head, in conjunction with a generous Y-axis stroke of 16.93" (430 mm), create an increased working capacity for larger applications. Optional milling spindle configurations include a 12,000 RPM, 50 HP (37 kW) high-output spindle, a 20,000 RPM, 32 HP (24 kW) high-speed spindle or a 10,000 RPM, 50 HP (37 kW) CAT 50 taper spindle.

For increased versatility, the INTEGREX i-500ST accommodates workpieces up to 27.56" (700 mm) in diameter and 61.97" (1,574 mm) or 102.13" (2,594 mm) in length for the 1500U or 2500U configurations, respectively. It is also able to meet the machining requirements of a wide variety of workpieces due to its tool magazine capacities, which range from the standard 36 tools up to the maximum of 110 CAT 40 taper tools or 108 CAT 50 taper tools.

The machine's lower drum turret carries nine tools and can work at either the main or second spindle with the same tool. This makes it possible for the turret to perform balanced cutting operations on one part working in tandem with the machine's vertical milling spindle.

There is also the option for milling capability with the INTEGREX i-500ST's lower turret. This operational flexibility allows manufacturers to process a workpiece's second operation with the machine's second spindle or to perform first and second operations simultaneously on one workpiece.

Further options for the INTEGREX i-500ST include a long drill stocker for the 2500U model, a variety of steady rests capable of supporting workpieces up to 16.14" (410 mm) in diameter and an NC tailstock with built-in center.

For more information contact:

Mazak Corporation

P.O. Box 970

Florence, KY 41022-0970

859-342-1700

www.mazakusa.com

Southwest

Chris Papke

Mazak SW Technology Center

10950 Greenbend Blvd.

Houston, TX 77667

281-931-7770

cpapke@mazakcorp.com

www.mazakusa.com

LA

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

800-462-9519

rcahn@dixiemill.com

www.dixiemill.com

OK, AR

Butch Cumminsky

David James

Machinery Resources Inc.

5550 South 94th East Avenue

Tulsa, OK 74145

918-622-6495

800-448-1878

butch@mritul.com

www.mritul.com

N. TX

Chris Papke

Mazak Corporation

935 S. Kimball St., Ste. 151

Southlake, TX 76092

800-642-6110 - 817-329-6290

cpapke@mazakcorp.com

www.mazakcorp.com

W. TX

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

NM

Chris Edgar

Magnum Precision Machines, Inc.

8448 Washington Place NE

Albuquerque, NM 87113

505-345-8389

cedgar@magnumabq.com

www.magnumprecisionmachines.com

Southeast

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

TN

Dennis McCurry

Pinnacle Machine Tools, Inc.

5912-A Toole Drive

Knoxville, TN 37919

865-951-0260

mccurry@pinnaclemachine.net

AL, FL Panhandle

Jerry Edwards

Pinnacle Machine Tool Inc.

141 Nick Fitcheard Road

Huntsville, AL 35806

256-852-0900

edwards@pinnaclemachine.net

NC, VA

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

GA, SC

Tim Kramer

Premier Engineering Co.

1635 Lakes Pkwy. Ste. U

Lawrenceville, GA 30043-5858

678-442-8382

tim@premierengineering.com

www.premierengineering.com

MS

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

rcahn@dixiemill.com

www.dixiemill.com

FL

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

Northeast

New England, E. NY, NJ

Jim Rutan

Mazak Northeast Technology Center

700 Old County Cir.

Windsor Locks, CT 06096

800-436-8900 / 860-292-4400

jrutan@mazakcorp.com

www.mazakusa.com

E. PA, MD, DE

Jim Rutan

Mazak Mid Atlantic Office

1275 Glenlivet Drive

Allentown, PA 18106

800-436-8900

jrutan@mazakcorp.com

www.mazakusa.com

W. NY

Bill Miller

A.W. Miller Technical Sales

7661 Seneca St.

PO Box 69

East Aurora, NY 14052

716-652-8282

bmiller@awmiller.com

www.awmiller.com

W. PA, WV (North)

Erwin Mueller

A.W. Miller Technical Sales

3 Tara Drive

PO Box 220

Harmony, PA 16037

724-453-1690

emueller@awmiller.com

www.awmiller.com

WV (South)

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

Midwest

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

ND, SD, MN, W. WI

Joel Lundin

Tony Bailey

Northwest Machine Technologies, Inc.

20851 Commerce Blvd.

Rogers, MN 55374

763-493-3660

tbailey@nwmtec.com

www.nwmtec.com

NE, W. IA

Duane Ohlrich

Industrial Systems & Supply Inc.

2760 E. 29th Avenue

Columbus, NE 68601

402-564-4445

ohlrich@industrial-systems-supply.com

www.industrial-systems-supply.com

E. IA

Jeff Everett

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

jeverett@mazakcorp.com

www.mazakusa.com

E.MO, S. IL

Bill Summers

Municipal Tool & Machinery Co.

2465 Rock Island Blvd.

Maryland Heights, MO 63043

314-994-9905

bsummers@municipaltool.com

www.municipaltool.com

KS, W. MO

Nick Shelton

Concept Machinery -

A Shelton Machinery Company

6319 W. 110th St.

Overland Park, KS 66211

913-387-4413

nshelton@conceptmachinery.com

www.conceptmachinery.com

E. WI

Mike Cekanor

Machinery Systems North

3280 Gateway Rd.

Brookfield, WI 53045

262-781-4850

mikec@machsys.com

www.machsys.com

N. IL, N.W. IN

Eric Hilliard

Machinery Systems Inc.

614 East State Parkway

Schaumburg, IL 60173

847-882-8085

erich@machysys.com

www.machsys.com

E. MI

Steve Addy

Addy Machinery Co.

36055 Groesbeck Highway

Clinton Township, MI 48035

586-741-3000

800-ADDY-NOW

steve@addymachinery.com

www.addymachinery.com

W. MI

Peter Addy

Addy Machinery Co.

3757 Broadmoor Ave SE, Ste. A & B

Grand Rapids, MI 49512

800-AddyNOW

peter@addymachinery.com

www.addymachinery.com

S. OH

Greg Knox

Knox Machinery, Inc.

375 Industrial Drive

Franklin, OH 45005

937-743-2641

www.knoxmachinery.com

S.IN, KY

Nick Shelton

Shelton Machinery, Inc.

9900 North by Northeast Blvd.

Fisher, IN 46037

317-845-5588

nshelton@sheltonmachinery.com

www.sheltonmachinery.com

N. OH

Frank Gibbons

Numerequip

4810 Briar Road

Cleveland, OH 44135

216-265-0400

fgibbons@numerequip.com

www.numerequip.com

West

CO, E. WY

Randy Breitenbach

Action Machinery International

7790 S. Wheeling Ct. Unit A

Englewood, CO 80112

303-532-2900

randy@action-machinery.com

www.action-machinery.com

WA, OR

Mark Harris

CNC Machine Services, Inc.

7808 184th St. SE

Snohomish, WA 98296

425-788-4500

sales@cncmachineservice.com

www.cncmachineservice.com

N.ID

Dave Fisher

Dependable Machine

88 W Orchard Ave

Hayden, ID 83835

866-967-0146 / 208-714-4652

sales@dependablemachineryrepair.com

www.dmi-cnc.com

AZ, S. NV

Chris Edgar

Magnum Precision Machines

4848 S. 35th St.

Phoenix, AZ 85040

602-431-8300

cedgar@magnumabq.com

www.magnumprecisionmachines.com

UT, S. ID, MT, W. WY

Clark Smith

Smith Machinery Company

41 W. Guest Avenue

Salt Lake City, UT 84115

80l-263-6403

csmith@smithmachinetools.com

www.smithmachinetools.com

S. CA

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

N. CA

David Lindenmuth

Mazak San Francisco Sales and

Technical Center

1497 N. Milpitas Blvd.

Milpitas, CA 95035

408-941-2240

dlindenmuth@mazakcorp.com

www.mazakusa.com

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