DN Solutions will be featuring the DVF 5000 Second Generation, the latest member of its family of simultaneous 5-axis VMCs, at IMTS 2024. Building on its predecessor, the DVF 5000 Second Generation features a larger table, increased work envelope, faster speeds and other enhanced features.
The DVF 5000 Second Generation facilitates the seamless machining of complex shapes and curved surfaces in a single set-up. The cooling system and standard thermal displacement compensation helps ensure high precision machining, even during prolonged operation. Its robust bed structure enables precise machining of workpieces weighing up to 400 kg (882 lbs.), allowing manufacturers to tackle diverse projects with ease.
The DVF 5000 Second Generation offers significantly faster X-, Y- and Z-axis feedrates that double the speed of its predecessor. Additionally, it showcases a 25% increase in B- and C-axis rotation speed, now at 25 RPM, alongside a tool to tool (TTT) time of 1.3 seconds and a chip to chip (CTC) time of 3.8 seconds, making it 28% faster than its forerunner.
The DVF 5000 Second Generation presents expanded machining capabilities, providing greater flexibility with enlarged workpiece and clamping tool sizes. Featuring a table size of O630 mm x 450 mm (O24.8" x 17.7") and accommodating a maximum workpiece size of O600 m x 500 mm (O23.6" x 19.7"), it features a 26% increase in table size and a substantial 32% expansion in maximum machining area. This enhancement opens doors to a wide spectrum of applications, catering to the needs of manufacturing diverse parts, from intricate, high-precision medical components to small- and medium-sized parts vital to the automotive, aerospace and semiconductor industries.
Additionally, the DVF 5000 Second Generation's extended travel distances for the X, Y and Z axes-now at 650 mm, 520 mm and 480 mm (25.6", 20.5" and 18.9")-represent a significant 43% increase in the working envelope. This expanded space allows seamless integration of automation units for material loading and unloading, further enhancing operational efficiency and versatility.
The DVF 5000 Second Generation now comes standard with a 20,000 RPM spindle, elevating its versatility and performance. Equipped with a high-rigidity high-speed spindle and a robust columnar structured table, it delivers precise surface finishes and facilitates the machining of a wide array of materials, from high-speed aluminum to difficult-to-machine metals like titanium, Inconel and CoCr (Cobalt Chromium), the company reported.
The DVF 5000 Second Generation offers users the flexibility to select controls from FANUC and SIEMENS, each equipped with cutting-edge technology. These controls offer accelerated data and programmable logic controller (PLC) processing speeds, spanning from programming and program verification to machine set-up and actual machining. FANUC NCs feature a collision prevention system (CPS), which actively monitors internal materials, tools and axis feed units in real time to avert potential collisions and prevent damage.
For more information contact:
DN Solutions
19A Chapin Road
Pine Brook, NJ 07058
973-618-2415
DMTA.Marketing@dncompany.com
www.dn-solutions.com
IMTS South Building, Level 3
Booth 338900