The new twin-spindle series DZ 22, with spindle clearance of 600 mm, is designed to completely and rapidly machine complex, large workpieces, including housings for electric motors and transmissions, oil pumps, chassis components and more. CHIRON also offers a 4-axis variant of the Series 22.
According to the company, the Series 22 combines both high-speed and high-precision processing for complete production of even large high-precision components. Featuring two workpiece-changing table variants, part capacities are generous-the 4-axis trunnion plate version handles 680 mm x 1,330 mm dia., up to 600 kg; and the twin-spindle 5-axis version handles 2 x 599 mm x 340 mm dia., up to 150 kg.
"Key to success of the small-footprint innovative machine concept is a machine platform using a moving gantry design. The rigid machine bed and active component cooling enable the required degree of precision on the workpiece," said a company spokesperson. "High acceleration (XYZ max. 10-10-17 m/sec. sq.) in all axes and rapid response to programming inputs ensure dynamic machining as never before seen with workpiece dimensions of this size range." Axis travel distances are XYZ max. 620 mm/650 mm/600 mm and rapid traverse speeds XYZ max. up to 120-120-90 m/min.
Series 22 also offers enhanced flexibility. "From very complex workpieces or product series with many different tools, the magazines offer space for up to 77 tools and, due to the integrated workpiece changer, the workpieces are loaded and unloaded during machining, saving cycle time," said the spokesperson. Tool change time is from 3.1 sec., chip-to-chip.
Depending on the processing task, two different main spindles are used in Series 22: a fast spindle with a speed of up to 20,000 RPM and a torque of up to 137 Nm for workpieces made of aluminum or aluminum alloys, or a strong spindle with a speed of up to 12,500 RPM and a maximum torque of 200 Nm for hard materials and large tools. The 22 series is also available as an HSK-A100 machine for further stability and performance.
The working area is easily accessible, and the process easy to see through large glazed doors. The control panel is located directly next to the working area, making set-up easier. The new machines are operated easily and according to context via the Chiron TouchLine operating system.
On the back, the tools are inserted in the chain magazine, and the tool data can be entered here directly via the operating console. Tool replacement is carried out during machine operation; the new tool is clicked into the magazine with a single movement of the hand.
Series 22 is available with a ball screw drive or a linear direct drive. Customers can also choose from two plate variants: a suspension plate for 4-axis machining or two face plates for 5-axis simultaneous machining. All models can also be equipped according to the application with a cooling system, suction unit, chip conveyor, individual tool packages and more.
To maximize uptime, Chiron develops individual automation solutions with the customer. The solutions range from robot loaders to pallet handling systems.
To tap the full potential of digitalized production, Series 22 is prepared for the integration of various SmartLine modules to optimize productivity, product quality and machine availability," said the spokesperson. ConditionLine offers early detection of non-typical operating behavior and targeted planning of maintenance and repair. ProcessLine and ProtectLine offer protection against machine crashes with a digital twin, both in preparation and during running operation. The machine operator is only shown those functions that are useful in the particular operating situation. "TouchLine also offers expansion possibilities, and Chiron is working on many features that will help customers exploit the potential of highly productive machining centers," said the spokesperson.
The machining centers are built in the new Chiron Precision Factory in Neuhausen, Germany. "The machines are produced in a cluster assembly process-one team, one machine-in shorter cycles," said the spokesperson. "For each order, the optimized processing saves about two to three weeks of time, so that customers can get started with production sooner. And better too, due to advance simulation of processes. All machining that is later carried out on the machine can be programmed, simulated and optimized right in the Chiron Precision Factory."
For more information contact:
CHIRON America, Inc.
10950 Withers Cove Park Drive
Charlotte, NC 28278
704-587-9526
info@chironamerica.com
www.chironamerica.us
NORTHEAST
E. PA
Alta Enterprises, Inc.
2600 E. Saucon Valley Rd.
Center Valley, PA 18034
610-866-8866
info@altamachinetools.com
www.altamachinetools.com
MIDWEST
MI
Dynamic Machine of Detroit
1653 East Maple Rd.
Troy, MI 48083
248-404-6190
info@dynamicmachine.com
www.dynamicmachine.com
WI, MN, IA, NE, ND, SD
Concept Machine Tool - Wisconsin
407 Austin Circle
Delafield, WI 53018
262-646-4488
www.conceptmachine.com
Concept Machine Tool - Minnesota
15625 Medina Road
Minneapolis, MN 55447
763-559-1975
www.conceptmachine.com
OH
Reynolds Machinery
760 Liberty Lane
Dayton, OH 45449
937-847-8121
www.reynoldsmachinery.com