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April 2014

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Sharpening System for Punch Press Tooling



Mate Premia automated tool sharpening system features Touch Screen Control Panel with three standard sharpening programs and two user customizable programs.

Mate offers its Premia Sharpening System for automated, precision sharpening of all popular punch press tooling styles.

Premia's innovative touch screen interface simplifies all tool set-up and maintenance operations. Everything is menu-driven, with three standard programs for small, medium and large tools, plus two more that are completely customizable. These programs are designed for consistency, no matter who operates the machine. If an operator prefers manual operation, there is Premia's manual mode. For maximum operator versatility, the interface allows a choice of language and measurement units. The software interface is updatable via a USB port or SD card.

Operation is simple, starting with the universal fixture that accommodates all tooling styles including thick turret, Trumpf style, Murata Wiedemann, Multi Tool, thin turret, XMT and Salvagnini. All the operator needs to do is insert the tool in the universal fixture, select the appropriate program from the menu, press "Start" and Premia sharpens the tool without assistance. The software even provides an estimated time to completion. When done, Premia shuts off automatically.

For additional flexibility, Premia has a large 12.60-inch (320.04 mm) rotary table to sharpen the largest diameter tools. The table angle is also adjustable from 0° to 12° to allow shears (including rooftop and Trumpf-style whisper) to be ground on punches for optimal punching efficiency.

Premia includes a solid surface 7.8-inch (200 mm) CBN grinding wheel without perpendicular slots. Premia's coolant flow system directs coolant automatically through the grinding wheel. A dual stage filtering process has magnetic swarf retention (MSR).

Premia design features include:

  • 3.3 kW motor for sharpening the largest tools
  • Full data tracking of all tools sharpened, wheel, coolant life, motor life history and more
  • Grind depth and removal rate settings provide maximum flexibility
  • Large 10.5 gallon coolant tank is on wheels for easy tank cleaning and coolant change.

Additional features:

  • Fully enclosed machine design with safety door interlock contains sharpening mist
  • Hand sprayer for rinsing sharpened tools and cleaning fixture area
  • Two built-in drawers for storing tools
  • 12 month warranty
  • CE and QPS certified. Overall footprint: 76.5 inch (1,943 mm) x 30 inch (762 mm) x 26 inch (660 mm). Weight: 660 lbs. (300 kg).

For more information contact:

Mate Precision Tooling

1295 Lund Boulevard

Anoka, MN 55303

800-328-4492

marketing@mate.com

www.mate.com

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