Mazak's compact INTEGREX i-100 BARTAC-S multitasking machine features two turning spindles and a milling spindle for full 5-axis machining and Done-In-One processing of small high-precision parts. The machine also features a large 4.4" spindle bore for enhanced efficiency in machining of bar material up to 4" in diameter.
"With the capability to handle all processes from raw material input through final machining, the INTEGREX i-100 BARTAC-S provides dramatic reductions in lead times and improves part accuracy through the elimination of multiple set-ups," said a company spokesperson. "Plus, its full 5-axis capability makes it possible to easily process fully prismatic parts from solid block or castings, round parts or highly contoured sculptured parts." The 5-axis software for this machine is available as optional equipment.
The main spindle on the INTEGREX i-100 BARTAC-S employs a 15 HP integral motor spindle with maximum spindle speeds of 2,000 RPM. For high-precision C-axis contouring, the main spindle indexes in 0.0001° increments, while the 15 HP, 6,000 RPM second spindle provides increments of 0.001°. The main spindle features an 8" chuck with a 4.4" bore size that can process bar stock up to 4" in diameter, while the second spindle has a 6" chuck and 2.4" bore size.
An Intelligent Bar Loader System automatically feeds out the material the required distance from the chuck and minimizes the bar remnant. Furthermore, an optional chuck pressure management system automatically changes by part program for a wide variety of workpieces. It maintains not only the set chuck pressure per workpiece, but also the same pressure when changing material.
The INTEGREX i-100 BARTAC-S has a 10 HP, 12,000 RPM milling spindle mounted in the rotating B-axis with a range of 240° in 0.0001° indexing increments. And for high accuracy of motion, B-axis scale feedback comes standard on the machine.
The machine comes standard equipped with a 36-tool magazine that accommodates tools up to 5.1" in diameter when neighboring stations are empty and up to 3.5" in diameter when stations are occupied. For further tooling versatility, the machine also has a 72-tool magazine option as well as an automatic tool changer (ATC) that can exchange both fixed and rotary turning tools.
For off-centerline operations, the INTEGREX i-100 BARTAC-S provides axes travels of 8.2" in Y, 17.7" with a below centerline capability of 1.96" in X and 35.5" in Z, thereby allowing the machine to process a wide range of part sizes and shapes. Furthermore, the machine's three linear axes attain high-speed rapid traverse rates of 1,575 IPM (40 m/min).
The INTEGREX i-100 BARTAC-S features Mazak's MATRIX 2 CNC control. Within the control are both enhanced hardware and software functionalities that are designed to make the control easy to use while also delivering high accuracy and increased productivity. Control hardware performance is faster with higher processing speeds for small increment operation. Furthermore, a 5-axis spline interpolation function included in the control's software provides smooth toolpaths from long block-by-block programs, easy tool vector control and shorter cycle times as well as enhanced surface finishes, according to the company.
"Designed for convenient system installation, the INTEGREX i-100 BARTAC-S requires minimal floor space when compared to conventional equipment with gantry loader or robot systems with a footprint of 127 inches x 98 inches," said the spokesperson. "Furthermore, for those manufacturers seeking lights-out operations, the machine pairs with an optional integrated work unloader and conveyor that cost effectively handles completed workpieces from the second spindle."
For more information contact:
Tasha Riddell
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
triddell@mazakcorp.com
www.mazakusa.com
Southwest
Dana R. Scott
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dscott@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495
800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Dana Scott
Mazak Corporation
2000 East Lamar Blvd, Ste. 600
Arlington, TX 76006
800-642-6110
El Paso, TX
Felipe Arvizo
Magnum Precision Machines Inc.
12025 Rojas Dr. Suite A
El Paso, TX 79936
915-856-7900
farvizo@magnumep.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Parkway
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912-A Toole Drive
Knoxville, TN 37919
865-951-0260
mccurry@pinnaclemachine.net
AL
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
SC, NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
John Grabenau
Premier Machinery Inc.
990 Sunshine Lane
Altamonte Springs, FL 32714
407-786-2000
doc@premierequipment.com
www.premierequipment.com
Northeast
New England, E. NY, NJ
Steve Wilkins
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
SWilkins@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Jim Rutan
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
jrutan@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
East Aurora, NY
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA
Russ Weis
A.W. Miller Technical Sales
3 Tara Drive
PO Box 220
Harmony, PA 16037
724-453-1690
rweis@awmiller.com
www.awmiller.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS
Paul Domurat
Concept Technical Sales, Inc.
6240 W. 135th St.
Overland Park, KS 66223
913-647-5366
pdomurat@concepttechsales.com
www.concepttechsales.com
WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
IL, N.W. IN
Ron Mager
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
ronm@machsys.com
www.machsys.com
E. MI
Peter Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000
800-ADDY-NOW
peter@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Papke
Mazak Corp.
8025 Production Drive
Florence, KY 41042
859-342-1700
gpapke@mazakcorp.com
www.mazakusa.com
IN, KY
Jim Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
jshelton@sheltonmachinery.com
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
4950 Oakland Street
Denver, CO 80239
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, N. ID
Gary Anderegg
Machine Toolworks, Inc.
14600 Interurban Avenue South
Tukwila, WA 98168
206-575-3390
ganderegg@machinetoolworks.com
www.machinetoolworks.com
OR
Alex Madsen
Machine Toolworks, Inc.
27350 SW 95th Ave., Ste. 3032
Wilsonville, OR 97070
503-682-9030
amadsen@machinetoolworks.com
www.machinetoolworks.com
AZ
Chris Edgar
Magnum Precision Machines
3614 E. Southern Ave. #1
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Clark Smith
Smith Machinery Company
41 W. Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
csmith@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
David Lindenmuth
Mazak San Francisco Sales and
Technical Center
1497 N. Milpitas Blvd.
Milpitas, CA 95035
408-941-2240
dlindenmuth@mazakcorp.com
www.mazakusa.com