Kent USA's CNC mill with the Acu-Rite MILLPWR G2 control features easy-to-learn conversational programming and advanced canned cycles for high productivity.
This versatile system can be operated manually like a full-function DRO with intelligent power feeds, or automatically with easy-to-use conversational shop floor programming for full CNC operations. Additionally, users can import and run G-code files from CAD/CAM programs. This enables the user to machine full 3D contoured parts.
"These CNC mills offer ease of use, machining flexibility and reliable performance. They are well-suited for tool rooms and job shops, from prototyping or one-offs to small and medium production runs," said a company spokesperson.
The CNC mill offers the following benefits:
- Walk-up manual/DRO operation or easy CNC programming
- Machine pockets, islands, contours and bolt holes easily
- Reduce set-up time and machining errors
- Better parts and finishes with fewer tooling requirements
- Improve the capability and productivity of personnel.
Standardized menus make it easy to program common features-simply press any function key and follow the prompts. Use MILLPWR G2 for arcs, blends and circles in any size, shape or pattern a print requires. There is no need to set up rotary tables or other devices.
MILLPWR G2 also includes an engrave function for engraving alphanumeric characters vertically, horizontally, diagonally or along an arc.
Save time with the skew feature, which enables the user to set up a workpiece without perfectly aligning it along the X and Y axes. MILLPWR G2 will compensate for the angle offset from start to finish.
The teach position feature allows the operator to use a tool, electronic edge finder or indicator to create a program from an existing part.
"Every MILLPWR G2 system includes components that have been designed, manufactured and tested to withstand the elements of contamination found in even the harshest machine shop environment," said the spokesperson. "From the durable operator console to the hardened ball screws and powerful servo motors, the components of each system are protected with die-cast metal enclosures, sealed keypads and interlocking lip seals to further protect from metal chips and other contaminants."
The mill offers easy programming/operation features, including:
- Tool: Program tools by diameter, length, type, direction and speed
- Position/drill: Drill, bore and position
- Rectangles: Pocket, frame, face and slot
- Lines: Defined by "from" and "to" points or by angles
- Circles: Pocket, frame, ring and helix
- Arcs: Defined by "from" and "to" points or by sweep, center or 3-points
- Hole patterns: Full/partial circles, linear row/column, frame & array
- Blends: Insert a corner radius between two lines, two arcs or lines and arcs
- USB connectivity-front and back: Loading and off-loading programs and importing data via USB are now plug & play convenient with USB ports located on both front and back of the new G2 control system with mouse and keyboard support.
Features include:
- Programmable spindle speed option-If spindle control hardware is present, the spindle can be turned on or off automatically. If hardware is not present, the operator is prompted to turn the spindle on or off.
- Tool library-Create a list of frequently used tools to save time while programming a part.
- Tool offsets-Automatically compensate for the tool's dimensions while machining.
- Custom pocket/islands-Clear a continuous closed contour with an irregular shape for multiple passes. Tool path is estimated for reduced machine time.
- Mirror/repeat/rotate-Easily manipulate part programs to save time and reduce program steps.
- Explode-Explode a program step into several, more detailed steps for easier editing.
- Reverse step/reverse path-Switch the end points and tool offset of any step or path.
- Change steps-Change or edit the depth, offset and feed rate of several steps simultaneously.
Intuitive navigation menus eliminate the need for multiple screens. Program cycles, using a simple and easy-to-understand set of machinist language prompts, are accompanied by content-specific "help" graphics. Here is a step-by-step look at the new G2 graphical interface, as a simple bolt hole circle and pocket are entered.
"Bring a brainstorming session to life with simple features that reduce programming time," said the spokesperson. DXF file input allows the operator to import part geometry directly from a CAD file. After the DXF file has been loaded, save on MILLPWR G2's large internal memory, USB or on a PC (via Ethernet) for easy retrieval later.
"The primary benefits are saved time and increased productivity," said the spokesperson. "The addition of a readout system on any machine allows for reduced scrap due to the elimination of measuring inaccuracies."
Aside from the elimination of positioning problems, there are other operator-oriented benefits. For example, there is no longer a need to do paper and pencil calculations for offsets or other dimensions that may not appear on the drawing since exact positioning is displayed on the DRO."
With the optional spindle control, operators can automatically control the spindle's speed and/or direction on milling machines that are equipped with an electronic variable speed spindle.
For more information contact:
Kent Industrial USA
1231 Edinger Avenue
Tustin, CA 92780
714-258-8526
sales@kentusa.com
www.kentusa.com