PHOTO CAPTIONS
1: Ecomill Plus
2: Ecomill Plus with Digital Twin
3: Milling test with universal dual-rotary head with automatic millesimal positioning
4: Designed to meet a variety of processing needs, ECOMILL PLUS is also used in the general engineering sector.
EMCO Mecof offers the Ecomill Plus designed for general engineering companies looking to increase competitiveness and productivity.
With working strokes of 8,000 mm on the X-axis, 1,600 mm on the Y-axis, and 3,000 mm on the Z-axis, the milling machine offers an expansive operating space, suited for machining large and complex components.
The PL15II worktable, measuring 9,000 x 2,500 mm and with a load capacity of 15,000 kg/m2, allows for the secure clamping of heavy and large workpieces, while maintaining flatness standards in accordance with class II of DIN 876.
A distinctive feature of this Ecomill Plus HPC3 is the universal bi-rotary head with automatic millesimal positioning. Its characteristics are:
,Ä¢ Power: 38 kW
,Ä¢ Torque: 1,000 Nm
,Ä¢ Speed: 6,000 RPM
,Ä¢ Tool attachment: BIG PLUS.
The provision for automatic head change offers further flexibility for the customer, making the machine suitable for a wide range of chip removal processes and opening up new processing possibilities with the addition of a future milling head more suited to new challenges.
Configured with HEIDENHAIN TNC 640 HSCI CNC and the Industry 4.0 package, it offers features that help ensure more streamlined, integrated and connected production management. The tool change system with a 60- position chain magazine and an exchange arm fixed to the column allows tool changes with the spindle in a horizontal position, reducing downtime and increasing productivity. In addition, the HR550FS wireless pushbutton panel and the Renishaw RMP60 radio probe facilitate set-up and quality control operations directly on the machine.
The Ecomill Plus HPC3 is equipped with a dual coolant delivery cooling system:
,Ä¢ 6 bar/28 l/min via collectors and adjustable rigid nozzles
,Ä¢ 40 bar/20 l/min through the spindle, for tools with a central hole (DIN 69871/A).
The system has 1,000-litre tanks with double filtration (60 µm and 30 µm), offering efficient fluid management and long tool life. The chip conveyor completes the system, enabling continuity, order, and cleanliness in the working environment. Mecof's ECOMILL milling machines offer reliability and support Industry 5.0 due to options such as full fairing, laser tool presetting systems, and digital connectivity.
With its combination of generous dimensions, high precision, advanced automation, and digital connectivity, the Ecomill Plus HPC3 is suited for general engineering companies looking to increase their competitiveness and productivity.
Ecomill Plus features:
,Ä¢ HEIDENHAIN TNC 640 HSCI CNC
,Ä¢ Travel in XYZ: 8.000 mm/1.600 mm/3.000 mm
,Ä¢ Universal bi-rotary head with automatic millesimal positioning, 38 kW, 1,000 Nm, 6,000 RPM, BIG PLUS. Designed for automatic head change operations.
,Ä¢ HEIDENHAIN Industry 4.0 option package: TNC Remo, allows remote loading of instructions and part programs; HEIDENHAIN DNC allows automated connection of the machine to the factory logistics system; CAPR, adaptive control.
,Ä¢ Chain tool changer and exchange arm fixed on the column, 60 positions (BIG PLUS tool attachment) allows tool exchange with the spindle in a horizontal position.
,Ä¢ HEIDENHAIN wireless remote-control panel, model HR 550 FS, as an alternative to the HR520 remote control panel provided with the base machine
,Ä¢ Renishaw RMP60 radio measurement probe Kinematic measurement
,Ä¢ Belt chip conveyor with discharge ramp for X-axis 8,000 mm
,Ä¢ Dual delivery cooling system: 1) delivery near the spindle (pressure 6 bar, flow rate 28 l/min) via manifolds and rigid adjustable nozzles; 2) supply through the spindle (pressure 40 bar, flow rate 20 l/min) via a hole coaxial with the spindle for use with toolholders with a central hole (tools according to DIN 69871/A). Served by a collection tank and a filter tank, each with a capacity of 1000 liters. Filtering degree: 1) 60 ¬µm and 2) 30 ¬µm, carried out by means of cartridge filters positioned on the filtering tank.
,Ä¢ Coolant flow rate adjustment
,Ä¢ Worktop (class II according to DIN 876); load capacity 15,000 kg/m2 dimensions 9,000 x 2,500 mm. HEIDENHAIN software options for: Global settings-virtual axis and 5-axis machining package, including RTCP.
For more information contact:
EMCO Corporation
30475 S Wixom Road, Unit 125
Wixom, MI 48393
248-313-2700
sales@emco-world.com
www.emco-world.com