Major enhancements to 5-axis toolpath functionality, along with the ability to automatically convert 2D design data to a 3D model, are included in the latest release of Alphacam, part of the Vero Software product portfolio. The Feature Extraction function has also been updated.
Using 2014 R2, operators can optimize 5-axis toolpaths to their specific machine configuration and rotational axis limits. As this is carried out at an operational level, any changes to the toolpath data or machine configuration will be highlighted and the operation can be easily updated and re-optimized. The enhanced tooling Machine Angles are readily available as Element attributes for post-processing and also driving the new simulator. The complete operation is analyzed against the user settings, and where required the toolpath will be automatically split into separate sections, with options to maintain Feed Down and Lead In/Out settings on the modified toolpaths.
Part Modeler now includes the ability to convert an imported DXF or DWG 2D drawing into a 3D model automatically. It works by simply defining the relevant views from a 2D file by using intelligent loop selection or tracing around the profile of the part. Using a combination of correctly oriented profile projections, a 3D solid model can be automatically constructed, ready for manufacture.
Notable enhancements to Feature Extraction include a complete redesign of the Automatic Feature Extraction dialog with improved layout, images for each option and context sensitive help. In addition, partial hole extraction is possible by specifying a partial angle range and small hole chamfers can now be extracted with options on the Feature Configuration dialog to set the preferred tool directions for internal and external paths. Finally, all feature extraction commands will extract to the current workplane if possible, and the active user layer.
Clamps and Fixtures enhancements enable more exact positioning and greater control against collisions as containment and positional geometry can now be set to better position clamps and fixtures against other data. Clamp moves can now be controlled using the new "Can Pop Up" option with improved post-processor support.
Alphacam 2014 R2 includes a number of enhancements to the nesting capabilities. The three major developments to this are Kit Nesting, where each part in the nest can be assigned a kit number so that kits of parts can be nested to the same sheet; setting a No Nest Zone to a sheet that will apply to all subsequent sheets; and the New Nesting Special Function (unique to the Vero Group Nester) that prevents nesting into part apertures. This release also includes a new Bridged Nesting option that will analyze the nest to determine the outer toolpath and bridge the parts together, keeping the tool down in the material while all the parts are cut out, thus minimizing on tool lifts and re-positions.
New functionality for BTL Translator now allows components to be produced that are suitable for nesting, and includes the option to create a CSV file for all processed nesting parts, which can be loaded directly into CAD to CAM, and Cabinet Door Manufacturing.
For more information contact:
Vero USA Inc.
2000 Town Center
Suite 1730
Southfield, MI 48075
248-869-4040
info@verosoftware.com
www.verosoftware.com