GF Machining Solutions will spotlight its high-efficiency MIKRON HEM 500U 5-axis machining center and high-speed AgieCharmilles CUT 200 Sp wire EDM machine in Hartwig, Inc.'s booth 609. "Through demonstrations of these machines, attendees will learn how today's advanced Swiss manufacturing technology lowers production costs when processing parts for the oil and gas industry," said a company spokesperson.
MIKRON HEM 500U
With a newly developed rotary tilting table design, the MIKRON HEM 500U provides high-performance 5-side machining of components in a single set-up. Designed for cutting parts from aluminum alloys and steel, it features a dynamic 12,000 RPM, ISO-B40 spindle and 30-tool magazine that provides a two-second chip-to-chip time for high-speed continuous milling operations. Additionally, a 20,000 RPM spindle and 60-tool changer are available.
The HEM 500U's trunnion table measuring 19.7" in diameter and accommodates workpiece weights up to 440 lbs., tilts +65°/-110° in the B-axis and rotates 360° in C for 3 + 2 machining as well as 5-side positioning. Axis travels in XYZ measure 19.7", 17.7" and 15.7", respectively, while a distance of 5.9" between the machine spindle nose and rotary table surface allows for ample maneuverability around workpieces.
The HEM 500U's C-frame structure supports a cross-sledge for the transversal X- and Y-movements. All three linear axes are located on a sturdy block that houses the B-axis. The vertical Z-movement, which contains the inline spindle, mounts to the rigid Y-axis column.
The HEM 500U features a Heidenhain iTNC 530 workshop-oriented control for 5 (3+2)-axis machining. It features an integrated digital drive control with integrated inverter, enabling it to produce an accurate workpiece contour while machining at high velocity. The HEM 500U also comes equipped with smart machine modules designed to provide advanced levels of monitoring critical to oil and gas-related parts.
Featuring a small footprint, the HEM 500U may be used for tight set-up areas while offering easy access to workpieces. Its highly accessible structure makes it possible to load and unload workpieces using a forklift as opposed to a crane.
AgieCharmilles CUT 200 Sp
The AgieCharmilles CUT 200 Sp speed edition wire EDM is designed to provide fast spark-to-spark wire threading, energy efficiency and high productivity when cutting parts of variable heights. It also offers versatility through its ability to hold tolerances measured in microns in both light and heavy parts.
For ensuring high accuracy and speed as well as preventing wire breakage when machining parts with varying heights, the Power Expert smart module on the CUT 200 Sp continuously calculates part thickness, checking injection pressure and adjusting machine power accordingly.
The CUT 200 Sp accommodates wire diameters ranging from 0.013" - 0.003" and can handle part tapers of up to 45°, regardless of part thickness. The machine's digital CC generator enables surface finishes as fine as Ra 0.1 um and an optional power module can boost cutting speed to 37.2 in2/hr with an adapted wire.
The CUT 200 Sp implements a drop door to provide access to the work area. Moreover, the machine's small footprint measures just 79.53" W x 86.65" D x 79.33" H, yet has room for ample X-, Y-, Z-, U- and V-axis travels of 13.77", 8.66", 8.66", 13.77", 8.66", respectively.
To obtain high-positioning precision, the CUT 200 Sp's axes are fitted with a linear glass scale with absolute coding at a resolution of 50 nanometers. An optional touch probe allows the user to inspect a finished part inside the machine before its removal from the worktable, eliminating the need for part inspection with a CMM.
The Integrated Collision Protection (ICP) makes the X- and Y-axis high-speed rapid traverse of the CUT 200 Sp possible by effectively absorbing the energy of a collision. According to the company, operators can safely move the machine's axes at high speeds without threat of severe machine damage in the event of an error.
The CUT 200 SP offers energy savings via its Econowatt 2 smart module. This standard feature allows users to program the machine to automatically switch off at the end of unattended operation or awaken and complete thermostabilization prior to production. Econowatt 2 also automatically turns off the machine when a job is completed or when the machining process is interrupted.
For more information contact:
Gisbert Ledvon
GF Machining Solutions
560 Bond St.
Lincolnshire, IL 60069-4224
800-CTC-1EDM
gisbert.ledvon@georgfischer.com
www.gfms.com/us
HOUSTEX 2015 Hartwig Inc. Booth 609
Hartwig, Inc.
4727 S. Pinemont Dr., Ste. 100
Houston, TX 77041-9335
713-749-9600
www.hartwiginc.com