QualiChem, a metalworking fluids manufacturer in North America, has published a white paper on new-technology no-foam coolants for high-pressure applications.
"The white paper, 'Next Generation No Foam Technology Solves Production Problems,' discusses the causes and effects of coolant foaming and presents a case study on how one manufacturer was stopped in its tracks by not choosing the right coolant for a new automated high-pressure machining center," said a company spokesperson.
According to the company, high-pressure coolant systems can provide important benefits, especially when working with metals like superalloys, titanium and stainless steel. "Unfortunately, a common side effect frequently encountered in high-pressure coolant delivery systems is foaming. Foam dramatically reduces lubricity, increases coolant usage and decreases tool life, resulting in loss of productivity. It also presents a safety hazard and maintenance nightmare as foam spills over onto the shop floor," said the spokesperson.
The QualiChem white paper cites the experience of LB Pipe, a manufacturer of couplings in Magnolia, TX. "The LB Pipe story illustrates the critical importance of coolant selection," said Mike Forest, QualiChem Director of Metalworking. "Traditionally, the coolant industry has formulated with defoamers to combat potential foam issues. Defoamers adjust the surface tension of a fluid causing the bubbles to break faster. With high-pressure coolant applications, defoamers cannot dissipate the bubbles quickly enough to prevent foam buildup. QualiChem has developed new coolant technology to address the root cause of foam which results in coolants that do not rely on defoamers as a 'band aid.'
"This case study presents compelling evidence that buying coolants based solely on price can have disastrous results. Foam costs money in terms of more downtime and less productivity."
The company's product portfolio includes synthetic, semi-synthetic and soluble cutting and grinding fluids, straight oils, metal cleaners and corrosion preventatives.
For more information contact:
QualiChem, Inc.
2003 Salem Industrial Dr.
Salem, VA 24153
540-375-6700
info@qualichem.com
www.qualichem.com