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HMC for Small Aerospace Parts Production



Makino has introduced the a61nx-5E, a 5-axis horizontal machining center (HMC) designed for complex aluminum aerospace parts. "As aerospace manufacturing continues to ramp up in North America, the a61nx-5E offers a unique and appropriately sized design for small components featuring 3D contours, without compromising the highly productive spindle performance and 5-axis capabilities of larger aerospace machines," said a company spokesperson.

"The a61nx-5E features the same robust design and reliability of our smaller nx-Series HMCs, but with the added speed and performance of our larger MAG-Series machines," said David Ward, Makino Horizontal Product Line Manager. "This machine differentiates itself from other similar 5-axis horizontal platforms with an innovative pallet change system, advanced twin direct drive rotary table design and availability of a high power 24,000 RPM spindle. The result is a highly productive, right sized solution that can provide up to 310 cubic inches of metal removal per minute."

The a61nx-5E provides enhanced rigidity through a three point bed casting and tiered column structure. It has X-, Y- and Z-axis travels of 730 mm (28.7"), 730 mm and 680 mm (26.8"). Linear acceleration is 1G on the X- and Y-axes, and 0.8 in the Z-axis. The direct drive rotary tables on the a61nx-5E offer improved access to all sides of a part, especially when using shorter tools, for improved performance and accuracy. A closed loop thermal management system is intended to provide reliability and accuracy by removing heat generated by the large direct drive rotary table motors. The a61nx-5E also uses the same tool magazines as the nx-Series of machines with a ring style ATC60 as standard. Optional matrix magazines with capacities of 133, 218 or 313 are available options.

The a61nx-5E comes equipped with a standard 14,000 RPM spindle with 240 Nm of duty rated torque and 30 kW of duty rated output. According to the company, this configuration is ideal for the job shop needing a 5-axis platform to machine a wide variety of materials. Other spindle configurations include an optional 14,000 RPM high torque version and a 20,000 RPM spindle for those manufacturers that need slightly more speed.

"For companies handling high-performance, high-volume aluminum machining, the a61nx-5E has the option for the new 24,000 RPM high-performance core cooled spindle," said the spokesperson. "This spindle provides up to 80 kW of duty rated (60 kW continuous) output, delivering four to five times more metal removal per minute than typical high-speed spindles and offering improved finishing feed rates. This high-speed spindle brings the aluminum roughing and finishing capabilities that are typically associated with Makino's much larger MAG machines into a smaller platform, enabling cycle time reductions of 45 to 50% in complex parts (when compared to a typical 20,000 RPM high-speed spindle).

The a61nx-5E's pallet changer is designed to eliminate material handling challenges by enabling operator-friendly part loading and unloading via a 45 pivot point that transfers pallets from a vertical to horizontal orientation. The loading height is 32" off of the floor for improved safety at the loading station. Workpiece limitations are 600 mm (23.62") by 385 mm (15.15"), accommodating easy crane clearance through the doors. For customers wishing to add automation to their 5-axis machining, this pallet change system is fully compatible with the Makino MMC-R robotic fixture plate distribution system.

For more information contact:

Mark Rentschler

Makino Inc.

7680 Innovation Way

Mason, OH 45040

800-552-3288

www.makino.com

Southwest

TX

Andy Mustaine

Single Source Technologies

1701 W. Northwest Hwy.

Grapevine, TX 76051

877-778-5151

andy.mustaine@singlesourcetech.com

OK

KOMT

9511 E 55th Place

Tulsa, OK 74145

918-664-6064

tulsa@komt.com

LA

Michelle Hanberry

c/o Oliver Van Horn Co.

4100 Euphrosine St.

New Orleans, LA 70125

504-210-3042

michelle-hanberry@ohvanhorn.com

NM

Moncktons Machine Tools, Inc.

928 Canvas Back Rd.

Rio Rancho, NM 87144

505-891-8845

hmorrismmt@aol.com

AR

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

256-301-0040

bill.myers@singlesourcetech.com

Southeast

NC, SC, VA

Dan Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

864-801-8181

www.singlesourcetech.com

W. NC, SC

Chris Beckman

Single Source Technologies (SST)

415 Brookshire Road

Greer, SC 29651

Cell: 864-915-7307

chris.beckman@singlesourcetech.com

E. VA, Northeast NC

Bob Hodge

Single Source Technologies (SST)

1316 Elmwood Drive

Colonial Heights, VA 23834

Cell: 804-720-2198

bob.hodge@singlesourcetech.com

West Central NC, E. SC, W. VA

Bob Winstanley

Single Source Technologies (SST)

148 Hampshire Drive

Mooresville, NC 28115

Cell: 704-577-3391

bob.winstanley@singlesourcetech.com

Central NC, VA

Dan Fredrickson

Single Source Technologies (SST)

2936 Motsinger Rd.

Winston-Salem, NC 27107

Cell: 336-831-4246

dan.fredrickson@singlesourcetech.com

AL, GA, MS, TN

Bill Myers

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-777-8806

bill.myers@singlesourcetech.com

www.singlesourcetech.com

AR, Upper MS, W.TN

Tom Van Hersh

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 901-569-2251

thomas.vanhersh@singlesourcetech.com

Central and Eastern TN

Craig Montalbano

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 865-805-3686

craig.montalbano@singlesourcetech.com

AL

Jack Nash

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 205-612-9371

jack.nash@singlesourcetech.com

GA, FL

Gaylon Gregory

Single Source Technologies (SST)

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 770-283-4852

gaylon.gregory@singlesourcetech.com

AL, AR, FL, GA, MS, TN

Bob Ash

Single Source Technologies (SST)

Tooling & Consumables

26762 Success Drive

P.O. Box 708

Madison, AL 35758

Cell: 256-200-1100

bob.ash@singlesourcetech.com

FL

Bob Arthur

Robert Arthur Machinery, Inc.

5903 Johns Rd.

Tampa, FL 33634

813-887-4455

sales@arthurmachinery.com

www.arthurmachinery.com

Northeast

CT, DC, DE, MA, MD, NH, NJ,

E. PA, RI, Long Island (EDM only)

Single Source Technologies (SST)

30 Chapin Road, Suite 1208

P.O. Box 655

Pine Brook, NJ 07058-0655

800-336-7283 / 973-227-6601

www.singlesourcetech.com

MA, CT, ME, NH, RI, VT

Able Machine Tool Sales

800 Silver St.

Agawam, MA 01001

413-786-4662

sales@ablemts.com

www.ablemts.com

DE, NJ, MD, E. PA, Long Island

Automation Solutions, Inc.

2 Hagerty Blvd., Ste. 300

West Chester, PA 19382-4956

610-430-3670

inquire@asi-pa.com

www.asi-pa.com

NY

Meagley Machinery, Inc.

8384 Glen Eagle Dr.

P.O. Box 51

Manlius, NY 13104

315-952-8525

W. PA, WV

Allegheny Machine

632 E. McMurray Rd.

McMurray, PA 15317

800-269-4090 / 724-942-4451

www.allegmach.com

Midwest

KY

Technical Equipment Sales

P.O. Box 99793

Louisville, KY 40269

800-852-0582

IN

Technical Equipment Sales

4501 Earhart Lane

Ft. Wayne, IN 46809

800-852-0582

OH

Technical Equipment Sales

10165 International Blvd.

Cincinnati, OH 45246

800-852-0582 / 513-874-0160

Technical Equipment Sales

6900 Southpointe Pkwy., Ste. A

Brecksville, OH 44141

800-852-0582

MI

Single Source Technologies (SST)

2600 Superior Court

Auburn Hills, MI 48326

248-232-6232

ctg@singlesourcetech.com

MN, ND, SD

Productivity, Inc.

15150 25th Ave. N

Minneapolis, MN 55447-1981

763-476-8600

productivity@productivity.com

WI

Preston Giles

Single Source Technologies (SST)

W229 N2510 Duplainville Rd., Unit 2

Waukesha, WI 53186

262-960-0463

IL

Preston Giles

Single Source Technologies (SST)

1135 Jansen Farm Dr.

Elgin, IL 60123

847-468-1295

NE

Productivity, Inc.

13435 A Street

Omaha, NE 68144

402-330-2323

prone@productivity.com

IA

Productivity, Inc.

9440 Atlantic Drive SW

Cedar Rapids, IA 52404

319-632-4288

proia@productivity.com

KS

Mark Rehwinkel

Makino - Direct Wichita

2333 S. West St.

Bldg #100, Suite #103

Wichita, KS 67217

513-573-3607

mark.rehwinkel@makino.com

MO

Preston Giles

SST-Midwest

1135 Jansen Farm Drive

Elgin, IL 60123

847-468-1295

West

N. CA, NV

John Cardana

Clancy Machine

3942 Valley Ave., Bldg. K

Pleasanton, CA 94566

925-249-2299

Cell: 925-575-4011

jcardana@clancymachinetool.com

S. CA

Scott Venter

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-329-1439

scott.venter@singlesourcetech.com

S. CA (Inland Empire, San Diego)

Wes Colony

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-904-3804

wes.colony@singlesourcetech.com

S. CA (Los Angeles, Orange County)

Bill Gocke

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 714-659-0552

bill.gocke@singlesourcetech.com

S. CA (San Fernando Valley,

San Gabriel Valley, Santa Clarita Valley)

Rob Wood

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: (805) 844-1331

rob.wood@singlesourcetech.com

AZ

David Gundersen

Single Source Technologies (SST)

17800 Newhope Street, Ste. K

Fountain Valley, CA 92708-5429

Cell: 602-228-0347

david.gundersen@singlesourcetech.com

MT, ID, WY, UT, WY, CO

Mark Smith

Moncktons Machine Tools (CO)

637 Osage Street

Denver, CO 80204

Cell: 303-917-3072

msmith@mmtdenver.com

OR, WA

John Ellis

Ellis Machinery

6226 20th Street E

Fife, WA 98424

253-926-6868

john@ellismachinery.com

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