BLM GROUP USA offers its all-electric DH4010VGP wire bending machine featuring twin turrets and twin heads capable of doubling productivity and/or completing highly complex wire bending jobs. The DH4010VGP is well-suited for medium-to-long part lengths with multiple bends, symmetric parts and parts that close back onto themselves. The machine is designed to cut wire free from the coil prior to the bending operation, eliminating twisting that can occur when working from coil to deliver flat bent wire parts.
The DH4010VGP can be fed via coil stock or pre-cut straight lengths of wire in diameters up to 10 mm (.39"). The systems can accommodate tools that produce enhanced surface finishes, making the DH4010VGP suitable for furniture and design applications.
By working with two heads at the same time, the unsupported length of wire is reduced as well as the potential flex that can occur during the bending operation. This allows for the machine to bend parts faster. The retractable 3-D handler feature enables the last bends to be made with the bending heads in mutually adjacent position, minimizing the intermediate stretch between the two bending branches. "This enables parts to be made that would otherwise be impossible to fabricate," said a company spokesperson.
"All Electric" Benefits
With the DH4010VGP, the electric axes are managed by the CNC and all position and power parameters are saved together with the part program for quick set-up and accurate positioning. This helps eliminate the need for a dedicated specialist to run the machine.
Additionally, since there are no hydraulic parts, maintenance is reduced while reliability and safety are improved. These machines are designed to be quiet and clean, providing high performance while only requiring 4 kW of energy.
One Click Proprietary Software
"A key differentiator of BLM GROUP's wire bending equipment is the company's VGP3D 3-D programming software, which manages the entire system from a single point," said the spokesperson. Using part geometry data or 3-D CAD data, VGP3D creates a part program, checks for part feasibility and calculates the real cycle time. By simulating the machine, tooling and the part bending sequence, it eliminates the risk of collisions, which typically occur during a first test run.
Additionally, the machine automatically considers material composition and calculates the behavior of the part to minimize waste and provide part repeatability, process control and accuracy even for complex parts. Part marring that can be caused by slippage at the end of a bend or wear tool is also reduced.
All part bend positions, tooling information and power parameters are saved within the part program, providing easy recall of the recipe when a job is repeated. This allows quick set-up and changeover and provides lot to lot repeatability.
For more information contact:
BLM GROUP USA
46850 Cartier Dr.
Novi, MI 48377-4117
248-560-0080
sales@blmgroupusa.com
www.blmgroup.com/en/wire-bending