T-Style Ceramic Inserts
June 1, 2016
Seco has expanded the roughing and semi-finishing performance capabilities of its Secomax CS100 sialon ceramic grade by adding inserts with T-style edge preparation to the line. Featuring a free-cutting, sharp geometry, the inserts are designed for strength, stability and performance longevity to the machining of nickel-based superalloys in unstable conditions.
Designed for turning applications that require tight tolerances and low cutting forces, the T-style (chamfered) CS100 inserts are available in 20° chamfers that range from .002" - .004" (0.05 mm - 0.1 mm) in width. The sharp, negative reinforced cutting edges on these inserts absorb some of the high cutting force and pressure that would otherwise be placed on the machine set-ups and workpieces. As a result, these inserts help eliminate the risk of workpiece deformation, especially in thin-walled components, as well as reduce excessive vibrations that shorten tool life and negatively impact surface finish.
"The characteristics of the T-style inserts complement the existing S-style (chamfered and honed) CS100 products designed to handle high cutting forces in rigid, stable machining conditions," said a company spokesperson. Collectively, the T-style and S-style inserts in the CS100 line have high abrasion resistance and enhanced toughness that extends tool life and allows for high cutting speeds when processing challenging materials such as Inconel, MAR, RENE and Waspaloy. The inserts are designed for achieving high productivity, consistent quality and a low cost per part in the aerospace and power generation industries.
Furthermore, Seco has added N-class (Quick-Line) ceramic insert holders to its product portfolio. Available in standard shaft and Seco-Capto styles, these holders have pocket designs and clamping systems that can easily accommodate the different thicknesses and missing center-mounting holes that are common with these types of inserts.
For more information contact:
Seco Tools, LLC
2805 Bellingham Drive
Troy, MI 48083
248-528-5444
secotools.us@secotools.com
www.secotools.com/us
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