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Multitasking Machine Processes Large-Diameter Shaft-Type Workpieces



Designed for a wide variety of industries, including construction machinery, marine and energy, the INTEGREX e-420H II combines the abilities of a high-powered turning center and full-function machining center to productively turn, mill, bore and drill, while offering 5-axis simultaneous machining, according to Mazak. The machine fits into Mazak's Done-In-One category for being able to incorporate all processes from raw material input through final machining, which reduces production lead times, improves machining accuracy and lowers operating expenses.

The INTEGREX e-420H II employs a headstock with an 8", a 12" or a 15" chuck and 3.6" diameter bore mounted on a 40 HP, 4,000 RPM integrated spindle motor designed to bring high output and high torque to a range of applications. The C-axis, which indexes in 0.0001° increments, features a brake mechanism and direct magnetic detector to provide high positioning accuracy.

A 30 HP, 12,000 RPM integral motor milling spindle that rotates 240° in the B-axis enables the INTEGREX e-420H II to perform simultaneous 5-axis and high feedrate milling operations. A variety of tool magazine capacities, from the standard 40 tools to the optional 80 or 120 tools, offer versatility in the shapes and sizes of tools that can be stored to further support multitasking part processing operations. To help ensure the safe and accurate machining of long workpieces, the INTEGREX e-420H II pairs with an optional steady rest.

The INTEGREX e-420H II provides a maximum swing of 26.38" and a 16.54" Y-axis. Longer workpieces are also handled in the machine's standard bed length of 60" or optional bed length of 120".

Axis travels on the INTEGREX e-420H II incorporate Mazak's MX Hybrid Roller Guide System that is designed to increase vibration dampening, extend tool life, handle higher load capacities and eliminate tramp oil in the coolant by utilizing a greener grease-based lubrication system.

"The INTEGREX e-420H II features Mazak's MATRIX 2 CNC control designed specifically for optimized 5-axis machining," said a company spokesperson. "Within the control are both enhanced hardware and software functionalities that make the control easy to use while also delivering high accuracy and increased productivity." According to Mazak, control hardware performance is faster with higher processing speeds for small increment operation. Furthermore, a 5-axis spline interpolation function included in the control's software provides smooth toolpaths from long block-by-block programs, easy tool vector control and shorter cycle times as well as enhanced 5-axis surface finishes.

For increased machine utilization, the INTEGREX e-420H II is compatible with several forms of automation, such as bar feeders, gantry loaders and articulating robots.

For more information contact:

Tasha Riddell

Mazak Corporation

P.O. Box 970

Florence, KY 41022-0970

859-342-1700

triddell@mazakcorp.com

www.mazakusa.com

Southwest

Dana R. Scott

Mazak SW Technology Center

10950 Greenbend Blvd.

Houston, TX 77667

281-931-7770

dscott@mazakcorp.com

www.mazakusa.com

LA

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

800-462-9519

rcahn@dixiemill.com

www.dixiemill.com

OK, AR

Butch Cumminsky

David James

Machinery Resources Inc.

5550 South 94th East Avenue

Tulsa, OK 74145

918-622-6495

800-448-1878

butch@mritul.com

www.mritul.com

N. TX

Dana Scott

Mazak Corporation

2000 East Lamar Blvd, Ste. 600

Arlington, TX 76006

800-642-6110

El Paso, TX

Felipe Arvizo

Magnum Precision Machines Inc.

12025 Rojas Dr. Suite A

El Paso, TX 79936

915-856-7900

farvizo@magnumep.com

www.magnumprecisionmachines.com

NM

Chris Edgar

Magnum Precision Machines, Inc.

8448 Washington Place NE

Albuquerque, NM 87113

505-345-8389

cedgar@magnumabq.com

www.magnumprecisionmachines.com

Southeast

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

TN

Dennis McCurry

Pinnacle Machine Tools, Inc.

5912-A Toole Drive

Knoxville, TN 37919

865-951-0260

mccurry@pinnaclemachine.net

AL

Jerry Edwards

Pinnacle Machine Tool Inc.

141 Nick Fitcheard Road

Huntsville, AL 35806

256-852-0900

edwards@pinnaclemachine.net

SC, NC, VA

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

GA

Tim Kramer

Premier Engineering Co.

1635 Lakes Pkwy. Ste. U

Lawrenceville, GA 30043-5858

678-442-8382

tim@premierengineering.com

www.premierengineering.com

MS

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

rcahn@dixiemill.com

www.dixiemill.com

FL

John Grabenau

Premier Machinery Inc.

990 Sunshine Lane

Altamonte Springs, FL 32714

407-786-2000

doc@premierequipment.com

www.premierequipment.com

Northeast

New England, E. NY, NJ

Steve Wilkins

Mazak Northeast Technology Center

700 Old County Cir.

Windsor Locks, CT 06096

800-436-8900 / 860-292-4400

SWilkins@mazakcorp.com

www.mazakusa.com

E. PA, MD, DE

Jim Rutan

Mazak Mid Atlantic Office

1275 Glenlivet Drive

Allentown, PA 18106

jrutan@mazakcorp.com

www.mazakusa.com

W. NY

Bill Miller

A.W. Miller Technical Sales

East Aurora, NY

716-652-8282

bmiller@awmiller.com

www.awmiller.com

W. PA

Russ Weis

A.W. Miller Technical Sales

3 Tara Drive

PO Box 220

Harmony, PA 16037

724-453-1690

rweis@awmiller.com

www.awmiller.com

Midwest

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

ND, SD, MN

Joel Lundin

Tony Bailey

Northwest Machine Technologies, Inc.

20851 Commerce Blvd.

Rogers, MN 55374

763-493-3660

tbailey@nwmtec.com

www.nwmtec.com

NE, W. IA

Duane Ohlrich

Industrial Systems & Supply Inc.

2760 E. 29th Avenue

Columbus, NE 68601

402-564-4445

ohlrich@industrial-systems-supply.com

www.industrial-systems-supply.com

E. IA

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

MO, S. IL

Bill Summers

Municipal Tool & Machinery Co.

2465 Rock Island Blvd.

Maryland Heights, MO 63043

314-994-9905

bsummers@municipaltool.com

www.municipaltool.com

KS

Paul Domurat

Concept Technical Sales, Inc.

6240 W. 135th St.

Overland Park, KS 66223

913-647-5366

pdomurat@concepttechsales.com

www.concepttechsales.com

WI

Mike Cekanor

Machinery Systems North

3280 Gateway Rd.

Brookfield, WI 53045

262-781-4850

mikec@machsys.com

www.machsys.com

IL, N.W. IN

Ron Mager

Machinery Systems Inc.

614 East State Parkway

Schaumburg, IL 60173

847-882-8085

ronm@machsys.com

www.machsys.com

E. MI

Peter Addy

Addy Machinery Co.

36055 Groesbeck Highway

Clinton Township, MI 48035

586-741-3000

800-ADDY-NOW

peter@addymachinery.com

www.addymachinery.com

W. MI

Peter Addy

Addy Machinery Co.

3757 Broadmoor Ave SE, Ste. A & B

Grand Rapids, MI 49512

800-AddyNOW

peter@addymachinery.com

www.addymachinery.com

S. OH

Greg Papke

Mazak Corp.

8025 Production Drive

Florence, KY 41042

859-342-1700

gpapke@mazakcorp.com

www.mazakusa.com

IN, KY

Jim Shelton

Shelton Machinery, Inc.

9900 North by Northeast Blvd.

Fisher, IN 46037

317-845-5588

jshelton@sheltonmachinery.com

www.sheltonmachinery.com

N. OH

Frank Gibbons

Numerequip

4810 Briar Road

Cleveland, OH 44135

216-265-0400

fgibbons@numerequip.com

www.numerequip.com

West

CO, E. WY

Randy Breitenbach

Action Machinery International

4950 Oakland Street

Denver, CO 80239

303-532-2900

randy@action-machinery.com

www.action-machinery.com

WA, N. ID

Gary Anderegg

Machine Toolworks, Inc.

14600 Interurban Avenue South

Tukwila, WA 98168

206-575-3390

ganderegg@machinetoolworks.com

www.machinetoolworks.com

OR

Alex Madsen

Machine Toolworks, Inc.

27350 SW 95th Ave., Ste. 3032

Wilsonville, OR 97070

503-682-9030

amadsen@machinetoolworks.com

www.machinetoolworks.com

AZ

Chris Edgar

Magnum Precision Machines

3614 E. Southern Ave. #1

Phoenix, AZ 85040

602-431-8300

cedgar@magnumabq.com

www.magnumprecisionmachines.com

UT, S. ID, MT, W. WY

Clark Smith

Smith Machinery Company

41 W. Guest Avenue

Salt Lake City, UT 84115

80l-263-6403

csmith@smithmachinetools.com

www.smithmachinetools.com

S. CA

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

N. CA

David Lindenmuth

Mazak San Francisco Sales and

Technical Center

1497 N. Milpitas Blvd.

Milpitas, CA 95035

408-941-2240

dlindenmuth@mazakcorp.com

www.mazakusa.com

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