The Mazak INTEGREX i-100ST multitasking machine with SMOOTH TECHNOLOGY adds gear cutting to it capabilities in addition to bringing high throughput to small complex parts production. The machine has two turning spindles, a milling spindle and a lower turret for processing first and second machining operations simultaneously or performing required sequential operations on a single workpiece.
Through the SMOOTH TECHNOLOGY process-performance platform, the INTEGREX i-100ST features optimized CNC programming, new hardware, high-speed servo systems and improved ergonomics for an overall boost in performance.
The turning spindles on the INTEGREX i-100ST share performance capabilities as they both employ a 15 HP integral motor spindle with maximum 6,000 RPM spindle speeds. The main spindle indexes in 0.0001° increments for high-precision C-axis contouring, while the second spindle provides increments of 0.001°. Each spindle features a 6" chuck with a 2.4" bore size that can accommodate bar stock of up to 2" in diameter.
The INTEGREX i-100ST employs a 10 HP, 12,000 RPM milling spindle mounted in the rotating B-axis with a range of 240° in 0.0001° indexing increments. And for high accuracy of motion, B-axis scale feedback comes standard on the machine. The machine's 36-tool magazine accommodates tools up to 5.1" in diameter when neighboring stations are empty and up to 3.5" in diameter when stations are occupied.
The machine's lower drum turret carries nine tools and can work at either the main or second spindle with the same tool, allowing the turret to perform balanced cutting operations on one part working in tandem with the machine's vertical milling spindle. There is also the option for milling capability with the lower turret.
For off-centerline operations, the INTEGREX i-100ST, while compact in size, provides axis travels of 8.2" in Y, 17.7" with a below centerline capability of 1.96" in X and 35.5" in Z; thereby allowing the machine to process a wide range of part sizes and shapes. Furthermore, the machine's three linear axes attain rapid traverse rates of 1,575 IPM.
As part of SMOOTH TECHNOLOGY, the machine features the latest MAZATROL SmoothX CNC that helps make it easy to generate programs for complex parts production. It also has several functions that are engineered to ensure short machining cycle times, especially in fine increment programs for simultaneous 5-axis operations and free-form die-mold machining.
Furthermore, the Position Controlled Hobbing Function on the CNC brings accuracy and convenience to hobbing and skiving operations. It synchronizes the workpiece and cutter at any time so that operators can change the spindle override while cutting, adjust spindle speeds during operation and check a part's surface finish via manual interruption.
A large 19" display on the MAZATROL SmoothX CNC presents critical machine data within a single page view, while the tilt control panel allows for positioning based on operator height. A multi-touch screen, similar to that of a smartphone, enables programming operations. An SD card allows the CNC to store up to 32 GB of data.
For more information contact:
Tasha Riddell
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
triddell@mazakcorp.com
www.mazakusa.com
Southwest
Dana R. Scott
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dscott@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495
800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Chris Papke
Mazak Corporation
2000 East Lamar Blvd, Ste. 600
Arlington, TX 76006
800-642-6110
El Paso, TX
Felipe Arvizo
Magnum Precision Machines Inc.
12025 Rojas Dr. Suite A
El Paso, TX 79936
915-856-7900
farvizo@magnumep.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Parkway
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912-A Toole Drive
Knoxville, TN 37919
865-951-0260
mccurry@pinnaclemachine.net
AL
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA, SC
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
Mike Hessney
Joe Selway
Unbridled Technologies
P.O. Box 344
Brooksville FL 34605
888-334-8402
info@utechcnc.com
www.utechcnc.com
Northeast
New England, E. NY, NJ
Steve Wilkins
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
SWilkins@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Jim Rutan
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
jrutan@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
East Aurora, NY
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA
Russ Weis
A.W. Miller Technical Sales
3 Tara Drive
PO Box 220
Harmony, PA 16037
724-453-1690
rweis@awmiller.com
www.awmiller.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS, W. MO
Nick Shelton
Concept Machinery -
A Shelton Machinery Company
6319 W. 110th St.
Overland Park, KS 66211
913-387-4413
nshelton@conceptmachinery.com
www.conceptmachinery.com
WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
www.machsys.com
E. MI
Peter Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000
800-ADDY-NOW
peter@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Papke
Mazak Corp.
8025 Production Drive
Florence, KY 41042
859-342-1700
gpapke@mazakcorp.com
www.mazakusa.com
IN, KY
Nick Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
4950 Oakland Street
Denver, CO 80239
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, N. ID, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
mharris@cncmachineservice.com
www.cncmachineservice.com
AZ
Chris Edgar
Magnum Precision Machines
3614 E. Southern Ave. #1
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Clark Smith
Smith Machinery Company
41 W. Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
csmith@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
David Lindenmuth
Mazak San Francisco Sales and
Technical Center
1497 N. Milpitas Blvd.
Milpitas, CA 95035
408-941-2240
dlindenmuth@mazakcorp.com
www.mazakusa.com