Methods Machine Tools, Inc. has introduced a heavy-duty universal milling machine to the FEELER/Methods line. Featured at IMTS 2014, it is designed to perform both vertical and horizontal machining, eliminating the need for multiple set-ups and operations. The new FEELER SBM-2000 universal milling machine features an articulated head and integrated 4th axis for enhanced cutting flexibility. According to the company, the machine's size, design and high rigidity make it ideal for energy/oil field and other demanding machining applications.
The SBM-2000 features a standard horizontal milling head with a spindle speed of 4,000 RPM and an optional automatic vertical/horizontal milling head with spindle speed of 3,500 RPM. "The machine allows for a single set-up for complicated jobs by providing multi-angle and side machining capabilities for increased flexibility, machining efficiency and cutting accuracy," said a company spokesperson. "Unlike conventional machines, a long 79 inch (2,000 mm) X-axis, combined with a narrower Y-axis and a bed positioned close to the machine doors, provides easy access, further facilitating flexible, fast set-ups. The vertical axis is counter-balanced by a hydraulic cylinder, providing stability to the milling head and the ram assembly."
The FEELER SBM-2000 features high-precision and pre-tensioned ball screws designed to provide axial rigidity. The X-axis is equipped with a roller-type linear way for enhanced table loading capacity. For machine integrity, FEM analysis is used when manufacturing the SBM-2000 to help ensure dynamic and static accuracy and overall structural stability. A BT50 precision standard horizontal spindle is driven by an AC servo motor via a two-step transmission gearbox to supply high torque for heavy duty cutting performance.
"With its versatile, stable design, integrated 4th axis and articulated head, the SBM-2000 provides maximum flexibility and fast, accurate cutting on large, difficult workpieces," said Dale Hedberg, FEELER Product Manager, Methods Machine Tools, Inc.
The FEELER SBM-2000 features a 79" x 39" (2,000 mm x 1,000 mm) working area with a maximum table loading capacity of 11,023 lbs. (5,000 kg). It also offers X-axis travel of 79" (2,000 mm), Y-axis travel of 47" (1,200 mm) and a 39" (1,000 mm) Z-axis travel.
The SBM-2000 comes standard with the FANUC 32i control, a programmable coolant system, an automatic lubrication system, a chip auger and chain type conveyor, automatic power off, a spindle cooling system and more. HPCC high-speed machining mode and a 4th-axis rotary table are optional.
"All FEELER machines include extensive design and engineering by Methods, and are backed by Methods' application expertise, support and extensive network of technology centers," said the spokesperson. A two-year warranty is provided.
For more information contact:
Dale Hedberg
Methods Machine Tools, Inc.
65 Union Avenue
Sudbury, MA 01776
877-MMT-4CNC (877-668-4262)
www.methodsmachine.com