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Process Extra-Large Parts in Single Set-ups



Designed for industries that include aerospace, construction machinery and energy, the new Mazak INTEGREX e-800H II is the company's biggest multitasking machine for extra-large part production. According to the company, it productively performs all cutting operations - turning, milling, boring, drilling and more - in a single machine set-up (Done-In-One processing).

The INTEGREX e-800H II's turning spindle has a top speed of 700 RPM, maximum motor output of 60 HP (45 kW) and torque of 10,104 ft-lbs. (13,700 Nm) for effective heavy-duty machining. A drop-worm system with the same positioning accuracy as a machining center rotary table drives the C-axis that indexes in 0.0001° increments.

The machine also features a high-performance 50-taper, 10,000 RPM milling spindle with a maximum motor output of 50 HP (37 kW) and B-axis rotation of 240°. A heavy-duty roller gear cam makes up the framework of the machine's B-axis that provides milling spindle indexing or contouring and maximum tool point agility.

"Overall, these turning and milling spindle specifications give the machine the necessary power, torque and accuracy to achieve enhanced metal removal capabilities when creating challenging parts such as those used in aircraft landing gear and ship crankshafts," said a company spokesperson.

A standard 40-tool magazine for storage and retrieval of turning, milling, drilling and tapping tools further supports the machine's multitasking processes, while its fast automatic tool changer helps reduce non-cut times. Optional 80- and 120-tool magazines are available for manufacturers with higher machining requirements.

Other available options that further increase the machine's versatility and productivity include a long boring bar system with a maximum tool length of 60" (1,525 mm), a long drill holder that drills up to 31" (800 mm) and a long milling tool that can reach a maximum length of 49" (1,244 mm) and perform right-angled milling inside a bore.

The INTEGREX e-800H II has a swing capacity of up to 51" (1,300 mm), Y-axis stroke of 31.5" (800 mm), bed lengths ranging from 160" (4,064 mm) to 320" (8,128 mm) and a workpiece load capacity of up to 15 tons, including workholding weight. Steady rests are available to support workpiece diameters up to 31.5" (800 mm).

Mazak's exclusive MX Hybrid Roller Guide System on the INTEGREX e-800H II is designed to provide durability and reliability for long-term accuracy. According to the company, the way system increases vibration dampening, extends tool life, handles higher load capacities and eliminates tramp oil in the coolant by utilizing a greener grease-based lubrication system.

Additionally, the INTEGREX e-800H II features Mazak's exclusive SMOOTH TECHNOLOGY. "This technology provides substantial productivity improvements through its ease of use, adaptability and far-reaching functionality in terms of enhanced machine performance," said the spokesperson. "Easier programming, extensive simulation capabilities, optimization of tool paths, economized machine movement and overall faster cycle times are just a few of SMOOTH TECHNOLOGY's numerous benefits."

For more information contact:

Tasha Riddell

Mazak Corporation

P.O. Box 970

Florence, KY 41022-0970

859-342-1700

triddell@mazakcorp.com

www.mazakusa.com

Southwest

Dana R. Scott

Mazak SW Technology Center

10950 Greenbend Blvd.

Houston, TX 77667

281-931-7770

dscott@mazakcorp.com

www.mazakusa.com

LA

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

800-462-9519

rcahn@dixiemill.com

www.dixiemill.com

OK, AR

Butch Cumminsky

David James

Machinery Resources Inc.

5550 South 94th East Avenue

Tulsa, OK 74145

918-622-6495

800-448-1878

butch@mritul.com

www.mritul.com

N. TX

Dana Scott

Mazak Corporation

2000 East Lamar Blvd, Ste. 600

Arlington, TX 76006

800-642-6110

El Paso, TX

Felipe Arvizo

Magnum Precision Machines Inc.

12025 Rojas Dr. Suite A

El Paso, TX 79936

915-856-7900

farvizo@magnumep.com

www.magnumprecisionmachines.com

NM

Chris Edgar

Magnum Precision Machines, Inc.

8448 Washington Place NE

Albuquerque, NM 87113

505-345-8389

cedgar@magnumabq.com

www.magnumprecisionmachines.com

Southeast

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

TN

Dennis McCurry

Pinnacle Machine Tools, Inc.

5912-A Toole Drive

Knoxville, TN 37919

865-951-0260

mccurry@pinnaclemachine.net

AL

Jerry Edwards

Pinnacle Machine Tool Inc.

141 Nick Fitcheard Road

Huntsville, AL 35806

256-852-0900

edwards@pinnaclemachine.net

NC, VA

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

GA, SC

Tim Kramer

Premier Engineering Co.

1635 Lakes Pkwy. Ste. U

Lawrenceville, GA 30043-5858

678-442-8382

tim@premierengineering.com

www.premierengineering.com

MS

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

rcahn@dixiemill.com

www.dixiemill.com

FL

John Grabenau

Premier Machinery Inc.

990 Sunshine Lane

Altamonte Springs, FL 32714

407-786-2000

doc@premierequipment.com

www.premierequipment.com

Northeast

New England, E. NY, NJ

Steve Wilkins

Mazak Northeast Technology Center

700 Old County Cir.

Windsor Locks, CT 06096

800-436-8900 / 860-292-4400

SWilkins@mazakcorp.com

www.mazakusa.com

E. PA, MD, DE

Jim Rutan

Mazak Mid Atlantic Office

1275 Glenlivet Drive

Allentown, PA 18106

jrutan@mazakcorp.com

www.mazakusa.com

W. NY

Bill Miller

A.W. Miller Technical Sales

East Aurora, NY

716-652-8282

bmiller@awmiller.com

www.awmiller.com

W. PA

Russ Weis

A.W. Miller Technical Sales

3 Tara Drive

PO Box 220

Harmony, PA 16037

724-453-1690

rweis@awmiller.com

www.awmiller.com

Midwest

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

ND, SD, MN

Joel Lundin

Tony Bailey

Northwest Machine Technologies, Inc.

20851 Commerce Blvd.

Rogers, MN 55374

763-493-3660

tbailey@nwmtec.com

www.nwmtec.com

NE, W. IA

Duane Ohlrich

Industrial Systems & Supply Inc.

2760 E. 29th Avenue

Columbus, NE 68601

402-564-4445

ohlrich@industrial-systems-supply.com

www.industrial-systems-supply.com

E. IA

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

MO, S. IL

Bill Summers

Municipal Tool & Machinery Co.

2465 Rock Island Blvd.

Maryland Heights, MO 63043

314-994-9905

bsummers@municipaltool.com

www.municipaltool.com

KS

Paul Domurat

Concept Technical Sales, Inc.

6240 W. 135th St.

Overland Park, KS 66223

913-647-5366

pdomurat@concepttechsales.com

www.concepttechsales.com

WI

Mike Cekanor

Machinery Systems North

3280 Gateway Rd.

Brookfield, WI 53045

262-781-4850

mikec@machsys.com

www.machsys.com

IL, N.W. IN

Ron Mager

Machinery Systems Inc.

614 East State Parkway

Schaumburg, IL 60173

847-882-8085

ronm@machsys.com

www.machsys.com

E. MI

Peter Addy

Addy Machinery Co.

36055 Groesbeck Highway

Clinton Township, MI 48035

586-741-3000

800-ADDY-NOW

peter@addymachinery.com

www.addymachinery.com

W. MI

Peter Addy

Addy Machinery Co.

3757 Broadmoor Ave SE, Ste. A & B

Grand Rapids, MI 49512

800-AddyNOW

peter@addymachinery.com

www.addymachinery.com

S. OH

Greg Papke

Mazak Corp.

8025 Production Drive

Florence, KY 41042

859-342-1700

gpapke@mazakcorp.com

www.mazakusa.com

IN, KY

Jim Shelton

Shelton Machinery, Inc.

9900 North by Northeast Blvd.

Fisher, IN 46037

317-845-5588

jshelton@sheltonmachinery.com

www.sheltonmachinery.com

N. OH

Frank Gibbons

Numerequip

4810 Briar Road

Cleveland, OH 44135

216-265-0400

fgibbons@numerequip.com

www.numerequip.com

West

CO, E. WY

Randy Breitenbach

Action Machinery International

4950 Oakland Street

Denver, CO 80239

303-532-2900

randy@action-machinery.com

www.action-machinery.com

WA, N. ID

Gary Anderegg

Machine Toolworks, Inc.

14600 Interurban Avenue South

Tukwila, WA 98168

206-575-3390

ganderegg@machinetoolworks.com

www.machinetoolworks.com

OR

Alex Madsen

Machine Toolworks, Inc.

27350 SW 95th Ave., Ste. 3032

Wilsonville, OR 97070

503-682-9030

amadsen@machinetoolworks.com

www.machinetoolworks.com

AZ

Chris Edgar

Magnum Precision Machines

3614 E. Southern Ave. #1

Phoenix, AZ 85040

602-431-8300

cedgar@magnumabq.com

www.magnumprecisionmachines.com

UT, S. ID, MT, W. WY

Clark Smith

Smith Machinery Company

41 W. Guest Avenue

Salt Lake City, UT 84115

80l-263-6403

csmith@smithmachinetools.com

www.smithmachinetools.com

S. CA

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

N. CA

David Lindenmuth

Mazak San Francisco Sales and

Technical Center

1497 N. Milpitas Blvd.

Milpitas, CA 95035

408-941-2240

dlindenmuth@mazakcorp.com

www.mazakusa.com

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