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3D Printer Supports Light Industrial Applications



UltiMaker offers the UltiMaker Factor 4 industrial-grade 3D printer, an end-to-end 3D printing solution for light industrial applications.

The UltiMaker Factor 4 3D printer is engineered for the development and production of process-critical tools and components. With support for engineering materials, direct drive dual extrusion, onboard print quality reporting, temperature-controlled build volume and other features, it offers increased predictability and minimal variance. Applications include end use parts, functional prototyping, manufacturing tools and small batch manufacturing of auxiliary components and spares.

Factor 4 features a temperature-controlled build volume of 330 mm x 240 mm x 300 mm and uniform bed heating, providing consistent performance across the entire build plate. A high-temperature print core allows engineers to print up to 340 °C, enabling a broader range of high-performance, temperature-resistant and durable materials, such as the UltiMaker PPS CF, a high-temperature composite material. The machine efficiently uses the heated bed and actively controlled chamber airflow to manage the build volume temperature up to 70 °C, offering optimal material-specific processing conditions and consistent part quality wherever the 3D printer is located, the company reported.

"Thoroughly tested to achieve over 95% print completion success and dimensional accuracy within ± 0.2 mm or ± 0.2% of the feature nominal length, Factor 4 is designed to deliver consistent results across multiple machines-optimal for producing validated parts for distributed manufacturing," said a company spokesperson. "The printer's versatility, reliability and ease of use make it ideal for industries looking to optimize their production workflows and accelerate development. The latest print profiles for Factor 4, available on Cura 5.7.1, enable engineering materials, such as PET-CF and Nylon, to be printed with productivity levels similar to Tough PLA and PETG, effectively doubling print speed when compared to the UltiMaker S series."

"Our commitment to customers goes beyond providing just a 3D printer; we offer a full 3D printing ecosystem, including hardware, software, materials, training and support," said Michiel Alting von Geusau, CEO at UltiMaker. "With our comprehensive support, we help customers navigate through the complexities of 3D printing and identify opportunities. There is untapped potential in the light industrial market, and we believe that Factor 4 will enable customers to further explore the application possibilities in this space."

Key features of UltiMaker Factor 4:

  • Constructed from steel, aluminum and glass, Factor 4 is built for the factory floor. The printer features a triple-insulated build volume, closed loop and direct-drive dual extrusion, automatic inductive bed leveling and a PEI-coated flexible build plate for consistent production output, even on complex and challenging designs. These features combined with the all-new H-bridge gantry and a rigid all metal frame allow for high-speed movement and accuracy.
  • The integrated, low moisture material handling system allows engineers to manage their print jobs. The material station is climate controlled, with humidity levels kept below 15%, and holds up to six spools of filaments in their prime condition. It features an automatic material change capability, which seamlessly switches between spools, eliminating downtime and allowing uninterrupted printing, for those printing a single part that may require several days or multiple spools.
  • The printer expands the range of high performance, industrial-grade materials, enabling production of structural integrity verified parts, from flexible materials to high-temperature composites, such as the UltiMaker PPS CF. UltiMaker PPS CF is a semi-crystalline thermoplastic material, reinforced with carbon fiber. The material has a temperature resistance greater than 230 °C and is flame retardant. It provides a high-performing alternative to steel or aluminum for less-demanding parts, enabling users to unlock new industrial applications.
  • The UltiMaker Cura 5.7.1 release has new print profiles for Factor 4, customized and fine-tuned for optimal print quality and performance. With automatic recognition of UltiMaker materials and print cores in Cura, Factor 4 offers a smooth 3D printing experience. The printer is also compatible with major CAD software.
  • The machine has a 7" capacitive touchscreen and a suite of sensors in the print head, build volume and automated material loading system that monitors real-time data on printer and material performance and delivers in-depth reporting after every print job, offering easy part validation and quality control.
  • The printer offers a modular design that allows for easy repairs and maintenance, minimizing downtime and maximizing productivity.

Materials available for the Factor 4 include UltiMaker PPS CF and other UltiMaker-branded materials, such as PLA, Tough PLA, nylon, PETG, PET CF and PVA, as well as validated materials from BASF Forward AM, Kimya, Polymaker, LEHVOSS, Jabil and more suppliers. Factor 4 is compatible with materials on the UltiMaker Marketplace, with 250 pre-tuned print profiles. Factor 4 supports 2.85 mm filament.

The printer is equipped with an integrated HEPA filter and a large red STOP button.

For more information contact:

UltiMaker

55 Water St, 51st Floor

New York, NY 10041

347-334-6800

www.ultimaker.com/factor-4

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