LFAM provider Caracol has introduced Vipra AM, a robotic large-scale Direct Energy Deposition (DED) platform that leverages wire arc additive manufacturing (AM) processes, seamlessly developed into a hardware, software and automation proprietary turn-key system. The platform was created to maximize users' flexibility, control and performance, expanding LFAM's possibilities to a broader range of applications.
"At Caracol, we believe that the future of manufacturing lies in combining a strong application focus with advanced innovative technologies that reshape the capabilities of industrial production lines," said Francesco De Stefano, CEO of Caracol AM. "With Vipra AM, we have leveraged the extensive know-how developed over years working on advanced process control and software for large format AM with thermoplastics and composites materials, to develop a proprietary cutting-edge metal platform that combines state-of-the-art hardware and software with advanced robotic monitoring and automation. Due to this innovative technology, we want to enlarge the possibilities of industrial manufacturers to produce their most complex large-scale projects."
Adopting its application-first approach, Caracol spent years developing projects and scaling parts production with Vipra AM to develop the best platform that could target specific needs and applications. Due to this extensive work, Caracol is unveiling two new configurations of Vipra:
- Vipra XQ (Extreme Quality) leverages Plasma Arc Deposition technology to produce high-quality components with enhanced finishing and precision. It is best suited for applications that require high strength and precision, and can process a broad range of metals, including stainless steels and titanium alloys. The system is suited for large-scale, high-strength, high-integrity parts for sectors such as aerospace (load-bearing brackets and structural components) and energy (valves, gauges and structural piping connectors).
- Vipra XP (Extreme Productivity) is focused on maximizing productivity and minimizing operating costs in the manufacturing process of complex large-scale metal projects. Its enhanced throughput, combined with its ability to print aluminum and nickel-based materials, make the system suited for parts where lead times and lightweight are critical, such as transportation industries (automotive components, aerospace pressure vessels, marine propellers) and lower-end architectural applications (sculptures, lightweight organic structures).
In both product configurations, Vipra AM was built to produce advanced applications, such as load bearing finished parts, lightweight structures, high-temperature, high durability autoclave and curing molds, cladding, repair and on-demand spare parts.
"The launch of Vipra AM represents a significant breakthrough for the metal additive manufacturing industry," says Gianrocco Marinelli, Metal Additive Manufacturing Director at Caracol. "In today's competitive market, manufacturers face mounting challenges, from material waste and long lead times to the pressure of reducing costs while maintaining high performance. Vipra AM introduces cutting-edge capabilities and complements existing processes, enabling hybrid production models that combine legacy techniques with advanced metal deposition to help manufacturers optimize production lines, reducing waste, accelerating lead times and driving overall efficiency without overhauling their entire operations."
For more information contact:
Caracol
12317 Technology Road, Ste. 100
Austin, TX 78727
info@caracol-am.com
www.caracol-am.com