HSC 30 linear - Thermo-symmetrical machine bed in gantry design with linear drives on all axes
Innovative cooling concept for highest long-term accuracy of under 5 um and surface qualities less than Ra 0.15 um
HSC spindles with shaft, flange and sleeve cooling for speeds up to 28,000 RPM or 40,000 RPM are available as options
The new HSC linear series with CELOS from DMG MORI in the new common design
"In the field of high-speed machining, DMG MORI is setting new standards in precision and surface quality in tool and mold making with the HSC 30 linear and the HSC 70 linear," said a DMG MORI spokesperson. "Features include the unique long-term accuracy of less than 5 um made possible by the innovative cooling concept and thermo-symmetrical construction plus surface qualities of Ra < 0.15 achieved due to HSC spindles with shaft, flange and sleeve cooling. The advantages of linear drives in all axes also ensure highest dynamics up to 80 m/min rapid traverse with 60 months warranty. The advantages of the new DMG MORI design and the options of CELOS, round off the unique overall picture of these high-speed innovations."
The basis of both machines is a thermo-symmetrical machine bed for long-term accuracy. This is enhanced by an innovative cooling concept. Coolant flows through the machine bed and gantry, which ensures a stable temperature. In addition to the primary and secondary parts of the linear drives, the linear guideways are also cooled. This effectively dissipates the frictional heat generated and prevents a transfer of heat to the frame. Additional coolant channels on the headstock ensure an even temperature distribution here.
The spindles are the very heart of the HSC series. The 28,000 RPM and 40,000 RPM spindles are provided with shaft, flange and sleeve cooling. This results in thermally stable process conditions and up to 70% lower axial tool expansion. The outcome of this is better surfaces finishes of less than Ra 0.15. In addition, warm-up times and cooling down times are shortened by a factor of 5. This advantage takes effect for every tool changeover during precision machining, especially when exchanging a cold measuring probe. In-process measurements are therefore stabilized in the shortest possible time.
The HSC 30 linear has a spindle speed of 40,000 RPM with HSK E40 interface as standard. The standard version of the HSC 70 linear has an 18,000 RPM spindle. Speeds of 28,000 RPM and 40,000 RPM with the above mentioned shaft, flange and sleeve cooling are available as an option. As regards tooling, a 30-pocket tool magazine is part of the standard equipment. Versions for 60 or 120 tools are also available as options.
Both machines offer excellent accessibility to the work area, which is additionally improved in the HSC 70 linear by a recess in the machine bed. The compact HSC 30 linear requires only 4.5 m2 of floor space, with travels of 320 x 300 x 280 mm. The HSC 70 linear only requires a footprint of 6.3 m2 with a working volume of 650 x 600 x 380 mm.
Due to the tool delivery, on the one hand, the design of the integrated HSC linear series 5-axis solutions enable the tool length to be reduced and better surfaces finishes to be achieved. 5-axis machining on the HSC 30 linear is achieved by means of a swiveling rotary table. On the other hand, with the HSC 70 linear, this is achieved by a rotary NC table in conjunction with a swiveling spindle head. For the HSC 30 linear, the workpiece weights are 200 kg, or 80 kg on the swiveling rotary table. For the HSC 70 linear they are 700 kg on the fixed table, or 500 kg for the 5-axis version. The new HSC linear series can also be automated.
The new HSC series has been specially developed for tool and mold making and for the production of mold inserts or dies with the highest demands on surface quality. However, bone plates or implants for medical engineering and precision components in the automotive or aerospace industry are also accurately produced with the HSC 30 linear and HSC 70 linear in the shortest possible time, according to DMG MORI.
"In the new DMG MORI design, the new HSC machines now provide more functionality, user friendliness and ability to hold their value," said a DMG MORI spokesperson. "Large safety glass windows ensure maximum visibility into the work area and thus provide better monitoring of the manufacturing process. In addition, the windows can be removed from the outside, which facilitates servicing. Moreover, the finely textured long-life surfaces in the working area are a new feature. The surfaces provide a higher scratch resistance and better protection against damage. The new DMG MORI design is available in black or white for individuality at no additional cost.
A further highlight of the new DMG MORI design is the ERGOline with 21.5" multi-touch screen and infinitely adjustable display and control panel for convenient operation. The SMARTkey is also new for customized operator authorization. This ensures individual access rights to the control system.
"In conjunction with CELOS from DMG MORI, the HSC machines satisfy all the requirements for realizing a paperless manufacturing environment and interaction in inter-company production networks as part of a forward-looking Industry 4.0 strategy. The new HSC machines with CELOS and SIEMENS will be available from the second quarter of 2014. The machines will also be provided with HEIDENHAIN TNC 640 or Operate 4.5 on SIEMENS 840D solutionline."
For more information contact:
DMG MORI
2400 Huntington Blvd.
Hoffman Estates, IL 60192
847-593-5400
www.dmgmori-usa.com
Southwest
Mori Seiki Dallas
9001 Currency Street #200
Irving, TX 75063
972-929-8321
TX, LA
DMG MORI
Ellison Technologies - Dallas
9001 Currency Street #200
Irving, TX 75063
972-812-5500
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Houston
3403 N. Sam Houston Pkwy. West #100
Houston, TX 77086
713-365-9500
www.ellisontechnologies.com
Southeast
Mori Seiki Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
VA, NC, SC
DMG MORI
Ellison Technologies
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
S. AL, GA, MS, TN
DMG MORI
Ellison Technologies
7118 Crossroads Blvd.
Brentwood, TN 37027
615-661-6800
www.ellisontechnologies.com
Northeast
Mori Seiki New Jersey
45 Route 46 East Ste. 610
P.O. Box 747
Pine Brook, NJ 07058
973-983-1000
DMG MORI
Tyler Machine Tool Co.
111 Ledge Rd.
P.O. Box 396
Seabrook, NH 03874
603-474-7730
DMG MORI
Tyler Machine Tool Co.
68 Nutmeg Road South
South Windsor, CT 06074
860-528-4010
Boldt Machinery, Inc.
4803 Pittsburgh Ave.
Erie, PA 16509
814-833-9836
Boldt Machinery, Inc.
104 Boss Rd.
Mattydale, NY 13211
315-463-5754
MD, DE
DMG MORI
Ellison Technologies
4345 Morris Park Drive
Charlotte, NC 28227
410-215-1596
Midwest
Mori Seiki USA, Inc.
2400 Huntington Boulevard
Hoffman Estates, IL 60192
847-593-5400
www.dmgmori-usa.com
DMG MORI
Ellison Technologies - Chicago
4630 Weaver Parkway
Warrenville, IL 60555
630-393-8900
www.ellisontechnologies.com
Mori Seiki Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
DMG MORI
Ellison Technologies - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Cleveland
6955 Treeline Drive
Brecksville, OH 44141
440-546-1920
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Davenport
145 West 76th Street
Davenport, IA 52806
563-388-0800
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - St. Louis
16 MB Corporate Park
St. Charles, MO 63301
636-946-7077
www.ellisontechnologies.com
Mori Seiki Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.dmgmori-usa.com
DMG MORI
Ellison Technologies - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Grand Rapids
1550 Gezon Parkway SW, Suite B
Wyoming, MI 49509
616-261-8665
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Indianapolis
8930 Bash Road, Suite A
Indianapolis, IN 46256
317-577-3723
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Milwaukee
N27 W23750 Paul Road
Pewaukee, WI 53072
262-523-3400
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Minneapolis
13400 10th Avenue North
Plymouth, MN 55441
763-545-9699
www.ellisontechnologies.com
West
Southern CA
DMG MORI
Ellison Technologies - Los Angeles
9890 Pioneer Blvd.
Santa Fe Springs, CA 90670
562-949-8311
www.ellisontechnologies.com
Northern CA
DMG MORI
Ellison Technologies - San Francisco
2607 7th St. Suite C
Berkeley, CA 94710
866-814-7238
www.ellisontechnologies.com
WA, ID, MT
DMG MORI
Ellison Technologies - Seattle
19625 62nd Ave. South, Suite A109
Kent, WA 98032
253-872-1661
www.ellisontechnologies.com
OR
DMG MORI
Ellison Technologies - Portland
10159 SW Commerce Circle #K
Wilsonville, OR 97070
503-682-3280
www.ellisontechnologies.com
AZ
Ellison Machinery
1610 S. Priest Dr. #101
Tempe, AZ 85281
480-968-5335
www.ellisonaz.com
UT, ID, MT, WY
New West Machine Tool Technologies
7990 South 1530 West
West Jordan, UT 84088
801-561-2001