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Advancing Large Part Additive Manufacturing
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Advancing Large Part Additive Manufacturing



(l-r) Thom Mason, Director of Oak Ridge National Laboratory; David Danielson, the Energy Department's Assistant Secretary for Energy Efficiency and Renewable Energy; Johnny Moore, Oak Ridge National Laboratory Site Office Manager; Andy Jamison, CEO Cincinnati Incorporated; and Chuck Fleischmann, US Representative, Tennessee 3rd District, at the announcement of a large part additive manufacturing initiative partnership agreement between Oak Ridge National Laboratory and Cincinnati Incorporated.

The proposed large part additive manufacturing machine from Cincinnati Incorporated.

Cincinnati Incorporated and the Department of Energy's Oak Ridge National Laboratory (ORNL) have signed a partnership agreement to develop a new large-scale additive manufacturing system capable of printing polymer components up to 10 times larger than currently producible, and at speeds 200 to 500 times faster than existing additive machines. The cooperative research and development agreement - signed at ORNL's Manufacturing Demonstration Facility in Oak Ridge, TN - aims to introduce significant new capabilities to the U.S. machine tool sector, which supplies manufacturing technology to a wide range of industries including automotive, aerospace, appliance and robotics. A prototype of the large-scale additive machine is in development using the chassis and drives of Cincinnati's gantry-style laser cutting system as the base, with plans to incorporate a high-speed cutting tool, pellet feed mechanism and control software for additional capability.

Cincinnati's experience in designing, making and controlling large-scale manufacturing systems, as well as its long working relationship with ORNL, led to the partnership. "As one of the oldest U.S. machine tool makers, with continuous operation since 1898, we view this as an opportunity to start a new chapter in our history," said Andrew Jamison, CEO Cincinnati Incorporated. "Over the years, we have supplied more than 40 metalworking machine tools to Oak Ridge and its subcontractors. Now, working together, we intend to lead the world in big-area additive manufacturing for prototyping and production.

"Cincinnati Incorporated was the first laser cutting system manufacturer to use high-speed linear-motor axis drives, developed in-house, with accelerations exceeding 2.0G and head positioning speeds of up to 10,000 in./min. The proprietary linear motor drives deliver positioning accuracy of +/-0.001 in. per axis, with work envelopes up to 8 ft. x 20 ft. (2.5 m x 6 m). We have the largest installed base of high-speed laser cutting systems, so this machine platform has been field tested and proven to be virtually trouble free."

The partnership supports the Energy Department's "Clean Energy Manufacturing" initiative to increase the efficiency of U.S. manufacturing and continue the development of innovative technologies. "The agreement with Cincinnati Incorporated exemplifies ORNL's strong commitment to working with industry to move our innovations into real-world applications," said ORNL Director Thom Mason. "These partnerships come with the potential for significant energy and economic impacts."

For more information contact:

Rick Neff

Cincinnati Incorporated

7420 Kilby Road

Harrison, OH 45030

513-367-7663

rick.neff@e-ci.com

www.e-ci.com

ORNL

science.energy.gov

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