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Purpose-Designed Water Based Cleaning Systems



The EcoCflex 3 robot cell for cleaning automobile engine and transmission parts, with specially developed SCARA manipulator.

The EcoCwave can handle even large product quantities efficiently. Its upright flood tanks are of flow-optimized design.

With its compact footprint, low weight and the optimally matched size of the two standard flood tanks, the EcoCcube is a suitable entry-level solution to water-based cleaning needs.

Cleaning processes and ultrasound-based ultrafine cleaning equipment are developed to match a given part geometry, material, contamination type and cleanliness standard.

The application fields of part cleaning processes using aqueous media range from coarse through intermediate to fine and ultrafine cleaning. Before an investment in suitable cleaning equipment is made, key questions regarding cleaning quality, throughput, cycle times, process stability and cost efficiency must be answered. Ecoclean addresses these aspects via different machine concepts adapted to the respective industries and tasks.

Whether it is in automobile manufacturing or supplier industries, medical equipment production, mechanical engineering, machining, punching, drawing or bending of components, precision mechanics or optical devices - water-based cleaning with alkaline, neutral and acidic media is the technology most frequently employed in industry.

True to the principle of "like dissolves like," it enters the field whenever water-based (polar) contamination - e.g., coolant and lubricant emulsions, polishing pastes, particles, abrasive materials, salts or fingerprints - need to be removed. For water-based part cleaning processes, Ecoclean offers an extensive range of standard cleaning systems and customer-specific designs. An adaptation to the tasks and demands of distinct industries is key to superior cleaning quality, higher process reliability and plant availability.

EcoCflex 3: Cleaning Quality and Efficiency for Robot Cells

Short cycle times and high flexibility have made robot cells an indispensable item of production equipment when it comes to preliminary, intermediate and final cleaning of engine and transmission parts such as cylinder heads and crankcases in automotive manufacturing. With its EcoCflex 3M/3L, Ecoclean provides such cleaning systems. This is due to the SCARA manipulator developed specifically for use in cleaning equipment, replacing the conventional adapted six-axis articulated arm robot. Due to its rugged design consisting exclusively of high-strength aluminum and high-grade steel, augmented by an IP 69 protection class rating, the unit resists high-pressure water jets and is submersible. But Ecoclean has not merely adapted the robot itself - its control system, too, is matched to the application. The assembly can be operated conveniently via the CNC controller of the cleaning machine. The need for a separate PLC controlling the robot, which used to be a standard configuration, has thus been eliminated. Equipped with application-specific innovative process technology, the EcoCflex 3 enables the user to realize high and low pressure processes, as well as injection flood washing flexibly in one cleaning station.

Forward-Looking Chamber Systems for Water-Based Cleaning Processes

The many and diverse tasks related to degreasing, intermediate and fine-cleaning of parts across a broad range of general industry applications are covered by Ecoclean with a range of different water-based cleaning systems. The EcoCcube, an entry-level model, is suitable for a variety of functions. With installation dimensions of 2,100 mm long x 1,630 mm width x 1,855 mm height, in addition to low weight, this compact unit can be integrated into a manufacturing line easily and in minimum time. Due to the adapted size of its two standard flood tanks, it reaches its operating temperature quickly and in an energy-efficient manner.

The EcoCwave with its vacuum-tight work chamber is designed for immersion and spray processes ranging from coarse through intermediate to ultra-fine cleaning. A genuine all-rounder, it is equipped with two or three tanks as standard depending on the application. These tanks are mounted upright and of flow-optimized design to prevent the formation of chip or dirt pockets. In addition, each tank has its own separate cleaning fluid circuit with full-flow and bypass filtration. Due to an enhanced rollover unit in the work chamber, the fluids and mechanical cleaning devices - e.g., ultrasonic units and spray nozzles - can reach the product effectively from all sides.

EcoCmax systems, too, can be easily adapted to the contamination type and specified cleanliness level by adjusting the cleaning program. A single-chamber system for three-stage cleaning processes plus drying, it features full-flow filtration in the work chamber filling and draining circuit, as well as continuous bypass filtration on all flood tanks for reconditioning the rinsing baths via an integrated evaporator with heat recovery.

High Process Reliability for Maximum Cleanliness Standards

Part cleanliness specifications limiting particulates to the single-digit micrometer range and below while also imposing ultra-exacting thresholds for film-type contaminants are routinely imposed in diverse industries today. Such complex tasks are the domain of UCM AG, the precision applications business unit of the SBS Ecoclean Group. Starting out from a specific part geometry, material, contamination and cleanliness requirement, the company develops made-to-measure cleaning processes and corresponding ultrafine cleaning equipment comprising ultrasound technology.

These ultrasound-based ultrafine cleaning systems are equipped with UCM's proprietary four-sided overflow system as standard. Another feature of these machines is that all components - e.g., tanks, storage vessels, pipelines, etc. - are of flow-optimized design to prevent accumulations of foreign matter or stagnant water. The suitable equipment and process technology, as well as process parameters for a given application can be effectively and reliably determined through cleaning trials with authentic contaminated parts at Ecoclean's and UCM's test centers.

For more information contact:

Ecoclean Inc.

26801 Northwestern Hwy.

Southfield, MI 48033

248-450-2000

info.usa2ecoclean-group.com

www.ecoclean-group.net

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