The venturion series vertical presetting and measuring machine from ZOLLER offers versatility and precision in tool measurement applications. Featuring modular equipment options, a high degree of system openness, and smart automation capabilities, the series offers everything from precise tool measurement to smart inspection, shrinking technology, and wear detection using z.KI.
"Whether used in contract manufacturing, toolmaking, or series production, the venturion can be configured to meet any requirement," said a company spokesperson. "It integrates seamlessly into any production environment and can be paired with modules such as smartCheck, reamCheck, redomatic, ace-Spindle, or the micBox. Tools are measured with micrometer-level precision, with length, diameter, step height, and tip position automatically recorded for subsequent processes. The integrated zero-point monitoring reliably protects against tool collisions. Even especially long or heavy tools pose no challenge-the venturion 800 offers clamping ranges of up to 1,600 mm in length, 1,400 mm in diameter, and 3,500N in weight."
With the pilot 4.0 software and features such as graphical tool selection or the automatic measuring sequence, precision becomes intuitive. Operations can be performed via touchscreen, chip, or QR code. Standard measurements are simplified with the elephant function, which offers fast, accurate results without extensive training.
The high-precision ace-spindle with quick-change adapters enables power- operated clamping for all common toolholding systems-from HSK to SK, VDI, BMT, and KM-with adapter changes in seconds. This enables increased flexibility, even for future tooling standards.
With the smartCheck module, the venturion becomes a complete solution for optical tool inspection, including a swiveling camera, LED ring light, and cutting-edge quality documentation. For turning tools, a center-height camera measures the exact tip height at the push of a button, making it suited for reamers, boring bars, and threading tools. In combination with the redomatic heat-shrinking module, the device becomes a fully integrated solution for measuring and shrinking.
ZOLLER offers multiple tool identification technologies, including RFID and QR codes, tailored to specific budgets, machine set-ups, and interface requirements. The zidCode 4.0 system allows secure transfer of measurement data without a network connection. With zidCode 4.0, measurement data is encoded directly on the presetting device and scanned into the machine via QR code for a fast and error-free workflow.
For more information contact:
Zoller Inc.
3900 Research Park Drive
Ann Arbor, MI 48108
734-887-0479
sales@zoller-usa.com
www.zoller.info/us