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Noncontact Beam Profiler for High Power VIS and NIR Lasers



MKS Instruments, Inc. offers the Ophir BeamWatch Plus, a noncontact beam profiling system for measuring focus shift, focus spot size and position of high power industrial lasers operating in the VIS and NIR range.

BeamWatch Plus is a second-generation system that now measures high power lasers in VIS wavelengths (420 - 635 nm), primarily green and blue lasers, in addition to the NIR region (950 - 1,100 nm). Designed for very high power YAG, fiber and diode lasers used in industrial material processing applications, BeamWatch Plus is suited for welding and cutting operations in material processing and automotive applications, such as copper welding for battery cells and hairpin welding.

"BeamWatch Plus is the industry's only industrial beam profiler to quickly and accurately measure laser parameters without requiring contact with the laser beam," said a company spokesperson. The system takes continuous measurements using the Rayleigh scatter caused by the beam. This provides instant readings of focus spot size, beam position and the full beam caustic, as well as dynamic measurements of focal plane location during process start-up. Measurements of the beam are taken at frequent intervals without having to shut down the process or remove extensive tooling and fixtures.

"The measurement in BeamWatch Plus is not of the laser beam itself, but the Rayleigh scatter created by the beam as it travels through the instrument," said Reuven Silverman, General Manager, Ophir Photonics. "Because there is no contact with the laser beam, BeamWatch Plus has no power restrictions. It has been successfully used on high power lasers with no upper power limit and tested up to 100 kW. Conventional beam measurement systems place a probe in the beam, causing potential damage and slowing the measurement process to as long as two minutes to gather data and characterize the beam. BeamWatch Plus provides instant readings of focus spot size and beam position, as well as dynamic measurements of focal plane location during process start-up."

The BeamWatch Plus profiling system features high magnification optics that measure beams with spot sizes down to 45 µm. This allows for smaller, more precise cuts with less waste of material. Focal spot location can be measured at several times per second to track if there is any focal spot shift during critical start-up moments. The system provides a dual axis measurement, which lets users see the laser beam from two orthogonal axes. Measurements are calculated on each axis, providing detailed information about how the laser is operating. Focal shift can be tracked on both axes and the measurements can be used to determine the roundness of the beam or the presence of astigmatism.

BeamWatch Plus software accurately analyzes the images created by the laser's Rayleigh scatter in real time. Calculations are made of beam waist size and position, focal shift, M2, divergence and other quality parameters. Key laser performance parameters are compared against preset ranges to provide Go/No-Go readouts so the laser user knows when to take corrective actions. The software also includes an Automation Control Interface for system integration.

For more information contact:

MKS Instruments

Ophir Business Unit

3050 North 300 West

North Logan, UT 84341

435-753-3729

sales.ophir.usa@mksinst.com

www.ophiropt.com

www.mksinst.com/photonics

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