Mazak recently demonstrated its INTEGREX i-300ST Multi-Tasking machine featuring the company's Spindle Health Monitoring System. Powered by AI technology, the system monitors spindle health to help minimize unexpected machine downtime.
"Developed in collaboration with University of Cincinnati's IMS Center, Mazak's Spindle Health Monitoring System's health check macro program uses EDGE computing and data analytics based on a proprietary algorithm to create a unique spindle model for each machine," said a company spokesperson. "Machine operators can run the program in less than a minute and be made aware of any spindle issues before they cause complete failure. Shops can then schedule spindle maintenance or replacement in advance of failure to maintain full production capacity. The spindle health can be viewed on the SMOOTH control or any device connected to the machine network using a web browser."
In addition to Spindle Health Monitoring, the INTEGREX i-300ST featured two turning spindles, a milling spindle and lower turret-a configuration that can process first and second operations simultaneously or perform required sequential operations on a single workpiece. "With the capability to handle all processes from raw material input through final machining, the machine provides significant reductions in lead times and improves part accuracy through the elimination of multiple set-ups. Plus, its full 5-axis capability makes it possible to easily process fully prismatic parts from solid block or castings, round parts or highly contoured sculptured parts," said the spokesperson.
The machine's main horizontal turning spindle with a 10" chuck is capable of C-axis indexing in 0.0001° increments. The main turning spindle is a 40 HP integral spindle motor that provides a 4,000 RPM maximum spindle speed, while the second, opposed headstock with a 10" chuck features a 35 HP integral spindle motor and 4,000 RPM top speed.
Additionally, a 30 HP, 12,000 RPM integral motor milling spindle rotates in the B-axis throughout a range of +210° and -30° from vertical. The milling spindle travels 10.24" in the Y-axis. For increased versatility, the INTEGREX i-300ST accommodates workpieces up to 25.9" in diameter and 59.8" long. It is also able to meet the machining requirements of a wide variety of workpieces due to its tool magazine capacities, from the standard 36 tools up to the maximum of 110 tools.
The machine's lower drum turret accommodates nine tools and can work at either the main or second spindle with the same tool. This makes it possible for the turret to perform balanced cutting operations on one part working in tandem with the machine's vertical milling spindle. There is also the option for milling capability with the lower turret. This provides the flexibility to process a workpiece's second operation in the machine's second spindle or to perform first and second operations simultaneously on one workpiece.
The INTEGREX i-300ST features MAZATROL SmoothX CNC that is a key element-along with new machine hardware and servo systems-of Mazak's SMOOTH TECHNOLOGY. SMOOTH TECHNOLOGY is a complete process-performance platform that spans the entire part-production landscape from programming and set-up to metal removal operations and automation to monitoring and data collection/transfer.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
www.mazakusa.com
Southwest
Chris Papke
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
cpapke@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495
800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Chris Papke
Mazak Corporation
935 S. Kimball St., Ste. 151
Southlake, TX 76092
800-642-6110 - 817-329-6290
cpapke@mazakcorp.com
www.mazakcorp.com
W. TX
Chris Edgar
Magnum Precision Machines, Inc.
12025 Rojas Drive, Suite A
El Paso, TX 79936
915-856-7900
cedgar@magnumabq.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Pkwy
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912 Toole Drive
Knoxville, TN 37919
865-951-0260
rick@machinetechcnc.com">mccurry@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA, SC
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
Perry Leonor
Mazak Florida Technology Center
6895 McCoy Drive, Suite 100
Orlando, FL 60504
689-205-5626
pleonor@mazakcorp.com
www.mazakusa.com
Northeast
New England, E. NY, NJ
Greg Kaufman
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
gkaufman@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Greg Kaufman
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
800-436-8900
gkaufman@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St.
PO Box 69
East Aurora, NY 14052
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA, N. WV
Bill Miller
A.W. Miller Technical Sales
3 Tara Drive
PO Box 220
Harmony, PA 16037
724-453-1690
bmiller@awmiller.com
www.awmiller.com
S. WV
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
jeverett@mazakcorp.com
www.mazakusa.com
E. MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS, W. MO
Nick Shelton
Concept Machinery -
A Shelton Machinery Company
6319 W. 110th St.
Overland Park, KS 66211
913-387-4413
nshelton@conceptmachinery.com
www.conceptmachinery.com
E. WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
www.machsys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000
800-ADDY-NOW
steve@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Knox
Knox Machinery, Inc.
375 Industrial Drive
Franklin, OH 45005
937-743-2641
www.knoxmachinery.com
S. IN, KY
Nick Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@sheltonmachinery.com
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
www.cncmachineservice.com
N. ID
Dave Fisher
Dependable Machine
88 W Orchard Ave
Hayden, ID 83835
866-967-0146 / 208-714-4652
sales@dependablemachineryrepair.com
www.dmi-cnc.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
4848 S. 35th St.
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Clark Smith
Smith Machinery Company
41 W. Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
csmith@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
David Lindenmuth
Mazak San Francisco Sales
and Technical Center
47273 Fremont Blvd.
Fremont, CA 95035
408-941-2240
dlindenmuth@mazakcorp.com
www.mazakusa.com