High-Precision Thread Whirling

Leistritz has launched the LWN 180ES, its latest advancement in thread whirling technology and designed for precision machining, speed and versatility in demanding applications. Designated for industries such as medical, aerospace and automotive, the LWN 180ES offers high-quality, efficient thread machining.

"Thread whirling is a unique machining process that creates precise and complex helical geometry on cylindrical parts in a single pass, utilizing a rotating whirling head equipped with multiple cutting inserts," said a company spokesperson. "Unlike conventional methods like milling or turning, which often require multiple passes, thread whirling enables smoother, faster cycle times with a superior surface finish, even with tough materials."

Key features and benefits of the LWN 180ES:

• With synchronized cutting inserts, the LWN 180ES minimizes distortion, delivering threads with high precision and surface quality. This accuracy often eliminates additional finishing, making it suited for industries with stringent tolerance and high productivity requirements.
• Built for speed, the LWN 180ES can complete complex thread machining in a single operation, reducing cycle and lead times. Manufacturers can increase throughput without sacrificing quality, meeting tight production schedules seamlessly.
• Engineered to handle materials from high-strength alloys like titanium and stainless steel to specialized polymers, the LWN 180ES simplifies workflows by allowing manufacturers to use a single machine across product lines, maintaining consistent results on diverse materials. With CBN inserts, the LWN 180ES cuts hardened material with less load and stress on the workpiece.
• By evenly distributing cutting forces and producing short, interrupted cuts, the LWN 180ES extends tool life, reduces tool change frequency and minimizes maintenance needs. This leads to cost savings and reduced operational downtime.
• With its dry machining capability, the LWN 180ES minimizes the need for cutting fluids, reducing waste and aligning with environmentally conscious manufacturing practices. This feature not only benefits the environment, but also cuts consumable costs. The workpiece also stays cooler as the heat from the cutting is removed with short comma shaped chips.

For more information contact:

Leistritz Advanced Technologies Corp.

165 Chestnut St.

Allendale, NJ 07401

201-934-9517

info@leistritzcorp.com

www.leistritzcorp.com