Mazak's INTEGREX i-200H ST Multi-Tasking Machine, part of the new INTEGREX i-H Series lineup, features a new design that increases flexibility and enhances machine performance for easier automation integration, allowing shops to boost the output of their existing workforces.
"Mazak designed its new INTEGREX i-H Series machines with the flexibility necessary to process a practically endless variety of part types without additional capital expenses," said a company spokesperson. "The new machines allow shops to add a variety of automation options-some of which are retrofittable in the field-as production levels dictate long after the initial purchase of the machine, ensuring easy access to continuous improvement."
The i-H Series machines feature ergonomic enclosures with compact footprints. Mazak equipped the machines with faster and more powerful turning spindles, space-saving milling spindles and a new parallel-type lower turret with optional live tooling capabilities. The company also expanded tool capacities for lower turrets and tool storage magazines along with offering a wider range of chuck size options.
INTEGREX i-200H ST machine changes that ease the integration of automation are the inclusion of front and rear tool set-up; a flat-front design to accommodate robots; tool magazine placement at the machine's rear side; an easily retrofittable automatic machine door; integrated automatic jaw changer (AJC); and parallel-type lower turrets.
Requiring no additional robot system and without interrupting machine operation, the AJC quickly exchanges jaws from turning spindle chucks with others in jaw stocker systems located above both of the machine's turning spindles. These stocker systems have room for up to 10 jaw sets that can be loaded/unloaded while the machine continues to work uninterrupted.
Along with a parallel-type turret (T), the INTEGREX i-200H ST features both a main and second turning spindle (S) and a milling spindle headstock for DONE IN ONE part production. The new turret design not only works with a greater range of tool lengths, but also eliminates interference when workpieces are held between the machine's two turning spindles and reduces chip accumulation on the machine's X-axis covers.
The INTEGREX i-200H ST accommodates a chuck size of 8" and offers an extended Y-axis stroke of 8.27" and X-axis stroke of 21.06" for maximum part diameters of 23.62". The main and second turning spindles operate at 5,000 RPM, while the milling spindle comes standard as 12,000 RPM (24/22 kW), with a 20,000 RPM (24/22 kW) version offered as an option.
The INTEGREX i-200H ST uses the latest Mazak control technology, the MAZATROL SmoothAi CNC. For fully optimized machining operations, the AI-powered technologies within the new MAZATROL SmoothAi control make for fast and easy programming, controlled spindle speed for reduced vibration and greater machine thermal stability.
These Mazak technologies include: Solid MAZATROL, which allows users to automatically generate programs from 3D part models; SMOOTH Ai Spindle, which automatically optimizes spindle speed based on sensor feedback to minimize machining vibration for enhanced part surface finishes; and Ai Thermal Shield, which adapts to and learns from environmental changes to control the effects of heat on machining accuracy.
In addition to new SMOOTH TECHNOLOGY solutions and control functions, the new control also provides access to Mazak's MAZATROL TWINS software, which allows operators to create, on a PC, synchronized digital twins of real machines on their shop floors. The digital twin software solution provides efficient machine operation through SMOOTH Project Manager that provides efficient job set-ups and SMOOTH CAM Ai for an open and interactive interface for CAD/CAM software packages.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
www.mazakusa.com
Southwest
Chris Papke
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
cpapke@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101 / 800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495 / 800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Chris Papke
Mazak Corporation
935 S. Kimball St., Ste. 151
Southlake, TX 76092
800-642-6110 / 817-329-6290
cpapke@mazakcorp.com
www.mazakcorp.com
W. TX
Chris Edgar
Magnum Precision Machines, Inc.
12025 Rojas Drive, Suite A
El Paso, TX 79936
915-856-7900
cedgar@magnumabq.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Pkwy
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912 Toole Drive
Knoxville, TN 37919
865-951-0260
rick@machinetechcnc.com">mccurry@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA, SC
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
Perry Leonor
Mazak Florida Technology Center
6895 McCoy Drive, Suite 100
Orlando, FL 60504
689-205-5626
pleonor@mazakcorp.com
www.mazakusa.com
Northeast
New England, E. NY, NJ
Greg Kaufman
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
gkaufman@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Jeremy Trout
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
800-436-8900
jtrout@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St. / PO Box 69
East Aurora, NY 14052
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA, N. WV
Bill Miller
A.W. Miller Technical Sales
3 Tara Drive / PO Box 220
Harmony, PA 16037
724-453-1690
bmiller@awmiller.com
www.awmiller.com
S. WV
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
jeverett@mazakcorp.com
www.mazakusa.com
E. MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS, W. MO
Nick Shelton
Concept Machinery -
A Shelton Machinery Company
6319 W. 110th St.
Overland Park, KS 66211
913-387-4413
nshelton@conceptmachinery.com
www.conceptmachinery.com
E. WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
www.machsys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000 / 800-ADDY-NOW
steve@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Knox
Knox Machinery, Inc.
375 Industrial Drive
Franklin, OH 45005
937-743-2641
www.knoxmachinery.com
S. IN, KY
Nick Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@sheltonmachinery.com
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
www.cncmachineservice.com
N. ID
Dave Fisher
Dependable Machine
88 W Orchard Ave
Hayden, ID 83835
866-967-0146 / 208-714-4652
sales@dependablemachineryrepair.com
www.dmi-cnc.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
4848 S. 35th St.
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Tom Weaver, General Manager
Smith Machinery Corporation, LLC
41 W Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
tweaver@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
Richard McCauley
Mazak N. CA Technical Center
47273 Fremont Blvd.
Fremont, CA 94538
www.mazakusa.com