The G-series of DMG MORI WASINO includes the GG-5, the G-06 and the G-07 (shown) covering workpiece sizes from ø 1.97" x 1.58" to ø 3.94" x 3.94".
In contrast to the J-1, the JJ-1 is equipped with two spindles and two turrets.
On April 1, 2015, DMG MORI USA took over the lathe division of Amada Machine Tools CO., Ltd. known under the brand name WASINO. The compact WASINO lathes are designed for the production turning of ultra-high-precision parts from the automotive, aerospace, medical and electrics industries. According to the company, a high level of process integration allows complete machining on one machine.
WASINO, in its 75 years of experience developed and produced compact, high-precision lathes for the productive manufacture of automobile parts and components for the optics industry. The portfolio ranges from universal machines to special productions with which the company can respond to individual customer requirements. Although the production lathes from WASINO have focused primarily on the Japanese market to date, the takeover of the AMADA lathe business division by DMG MORI will provide these technologies on an international level.
"While the production lathes from WASINO fit ideally into its extensive portfolio, DMG MORI will be able to increase the importance of the brand significantly through its global sales, engineering and service network," said a company spokesperson. In the future, DMG MORI will further develop and build the machines in Nara, Japan.
The high-tech product program from DMG MORI WASINO includes three series: the G-series, J-series and A-series.
G-Series
"Due to their robust construction and low center of gravity, the lathes in the G-series are designed especially for high thermal stability," said the spokesperson. "The temperature response is just 2 um at cold start. The versatile machine concept enables both heavy-duty machining of sophisticated workpieces as well as subsequent finishing in the high-precision range. Circularity here is up to 0.2 um. With such features the G-series proves a valuable instrument in the machining of chucked components for the automotive industry."
The G-series includes the GG-5, the G-06 and the G-07, which together cover workpiece sizes from ø 1.97" x 1.58" to ø 3.94" x 3.94". In addition, the G-06 and G-07 can be used for the machining of bars with a diameter of 1.500". Spindle speeds are between 4,000 and 8,000 RPM depending on the model. The G-07M's turret can accommodate a tool with a speed of 5,000 RPM, which makes milling operations possible.
According to the company, highlights of the G-series include:
- CNC high precision lathes with linear toolholders for shorter idle times and enhanced rigidity
- High degree of productivity due to fast linear toolholders with < 1 sec. chip-to-chip time for large lot sizes
- Ideal for hard turning due to linear holders with a high level of rigidity - finishing in sequential production processes.
J-Series
Due to their compact design, the models in the J-series can be utilized in the field of production turning. The J-1 and JJ-1 are especially useful in the production of small precision parts. Here too, the machine concept is geared towards a high level of thermal stability. Thermal displacement for cold starts is maximum ø 5 um; true running accuracy maximum 0.5 um.
The diameter of the standard version of the J-1 is 3.15" with up to 6.30" possible depending on the tool design. It has travel paths of 3.94" x 0.87" in the X and Z direction. Eight tool pockets enable machining of complex precision parts. There is also an additional tailstock available for shaft machining. In contrast to the J-1, the JJ-1 is equipped with two spindles and two turrets. This concept enables reductions in throughput times since both the front and rear sides can be machined in a single run. The turning diameter of this version is ø 1.97".
According to the company, highlights of the J-series include:
- Short set-up times due to stable 8-pocket turret with 2 sec. chip-to-chip time
- Vibration-free shaft machining on the J1 possible due to its integrated tailstock as option with 2.76" stroke
- Free chip flow directly downwards, no chip accumulation due to toolholder as turret
- Maximum accuracy of up to 0.5 um circularity and 4 um temperature response at cold start in the case of the J-1 (JJ-1: 0.5 / 4 um)
- Minimum footprint: J-1 features 56.62 sq. ft. including automation, and JJ-1 57.80 sq. ft. including automation.
A-Series
The DMG MORI WASINO A-series has compact lathes in its portfolio that are equipped with a large number of tool pockets and that with the aid of driven tools allow the integration of both turning and milling operations. According to the company, these lathes increase the value creation of a product, especially where the manufacture of complex, high-precision turn-mill parts is concerned. Optional equipment features and possible automation also mean the machines can be customized to adapt them to the respective production environment.
The A-18S has space for up to 18 driven tools with torques up to 10,000 RPM. Its AD-18S sister model features 15 tool pockets and is equipped for complete machining with a counter-spindle and a second turret has space for another eight tools. The turning diameter of both models is ø 1.97" and the max. workpiece size is ø 9.45" x 9.65". The A-18S and the AD-18S also offer generous travel paths of 7.09" x 3.94" x 13.78" in the X, Y and Z direction.
Highlights of the A-18S and AD-18S include:
- Eighteen-pocket turret for the machining of highly complex workpieces with diameters measuring up 4.72" x 3.15"
- AD-18S features integrated rear-side machining (OP 20) due to the use of a counter-spindle on the turret, 15 tools and counter-spindle on turret one
- Eight tools on turret two for OP 20
- Accuracy of 0.8 um circularity and 4 um temperature response at cold start
- Footprint including automation and chip conveyor is 7.25 sq. m.
For more information contact:
DMG MORI USA
2400 Huntington Blvd.
Hoffman Estates, IL 60192
847-593-5400
www.us.dmgmori.com
Southwest
DMG MORI - Dallas
9001 Currency Street #200
Irving, TX 75063
972-929-8321
www.us.dmgmori.com
TX, LA
DMG MORI Ellison Technologies - Dallas
9001 Currency Street #200
Irving, TX 75063
972-812-5500
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Houston
3403 N. Sam Houston Pkwy. West #100
Houston, TX 77086
713-365-9500
www.ellisontechnologies.com
OK
DMG MORI - Tulsa
7633 E 63rd Place, Suite 300
Tulsa, OK 74133
918-932-2893
www.us.dmgmori.com
Southeast
DMG MORI - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
www.us.dmgmori.com
VA, NC, SC
DMG MORI Ellison Technologies - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
S. AL, GA, MS, TN
DMG MORI Ellison Technologies - Nashville
7118 Crossroads Blvd.
Brentwood, TN 37027
615-661-6800
www.ellisontechnologies.com
FL
Mike Tyler
DMG MORI - Florida Sales
537 US Highway 301 South
Tampa, FL 33619
727-530-1490
mtyler@dmgmori-usa.com
www.dmgmori-usa.com
Northeast
DMG MORI - Newark
1160 Parsippany Blvd, Suite 103
Parsippany, NJ 07054
973-257-9620
www.us.dmgmori.com
DMG MORI Tyler Machine Tool
111 Ledge Rd.
Seabrook, NH 03874
603-474-7730
www.us.dmgmori.com
DMG MORI Tyler Machine Tool
68 Nutmeg Road South
South Windsor, CT 06074
860-528-4010
www.us.dmgmori.com
Boldt Machinery, Inc.
4803 Pittsburgh Ave.
Erie, PA 16509
814-833-9836
www.boldtmachinery.com
Boldt Machinery, Inc.
104 Boss Rd.
Mattydale, NY 13211
315-463-5754
www.boldtmachinery.com
MD, DE
DMG MORI - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
www.us.dmgmori.com
DMG MORI Ellison Technologies - Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
Midwest
DMG MORI Ellison Technologies - Chicago
4630 Weaver Parkway
Warrenville, IL 60555
630-393-8900
www.ellisontechnologies.com
DMG MORI - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.us.dmgmori.com
DMG MORI Ellison Technologies - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Cleveland
6955 Treeline Drive
Brecksville, OH 44141
440-546-1920
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Davenport
145 West 76th Street
Davenport, IA 52806
563-388-0800
www.ellisontechnologies.com
DMG MORI Ellison Technologies - St. Louis
16 MB Corporate Park Ct.
St. Charles, MO 63301
636-946-7077
www.ellisontechnologies.com
DMG MORI - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.us.dmgmori.com
DMG MORI Ellison Technologies - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Grand Rapids
1550 Gezon Parkway SW, Suite B
Wyoming, MI 49509
616-261-8665
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Indianapolis
8930 Bash Road, Suite A
Indianapolis, IN 46256
317-577-3723
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Milwaukee
N29 W23825 Woodgate Court West
Suite 100
Pewaukee, WI 53072
262-523-3400
www.ellisontechnologies.com
DMG MORI Ellison Technologies - Minneapolis
13400 10th Avenue North
Plymouth, MN 55441
763-545-9699
www.ellisontechnologies.com
DMG MORI - Kansas City
7500 College Blvd, 5th Floor
Suites 520/521/522/524
Overland Park, KS 66210
913-871-1373
www.us.dmgmori.com
DMG MORI - Wichita
3450 N Rock Rd
Building 500, Suite 505
Wichita, KS 67266
316-425-7993
www.us.dmgmori.com
West
DMG MORI - Los Angeles
5740 Warland Drive
Cypress, CA 90630
562-430-3800
www.us.dmgmori.com
Southern CA
DMG MORI Ellison Technologies - Los Angeles
9890 Pioneer Blvd.
Santa Fe Springs, CA 90670
562-949-8311
www.ellisontechnologies.com
Northern CA
DMG MORI Ellison Technologies - San Francisco
2607 7th St. Suite C
Berkeley, CA 94710
866-814-7238
www.ellisontechnologies.com
WA, ID, MT
DMG MORI Ellison Technologies - Seattle
19625 62nd Ave. South, Suite A109
Kent, WA 98032
253-872-1661
www.ellisontechnologies.com
OR
DMG MORI Ellison Technologies - Portland
10159 SW Commerce Circle #K
Wilsonville, OR 97070
503-682-3280
www.ellisontechnologies.com
AZ
Ellison Machinery
1610 S. Priest Dr. #101
Tempe, AZ 85281
480-968-5335
www.ellisonaz.com
CO
Triad Machine Tool Co., Inc.
7885 West 48th Avenue
Wheat Ridge, CO 80033
303-424-0268
www.triadmt.com
UT, ID, MT, WY
New West Machine Tool Technologies
7990 South 1530 West
West Jordan, UT 84088
801-561-2001
www.newwestmachine.com