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Electron Beam Additive Manufacturing Systems Available to the Market



Sciaky, Inc., a subsidiary of Phillips Service Industries (PSI) and provider of additive manufacturing solutions for large-scale, high-value metal parts, has announced that it will be offering its electron beam additive manufacturing (EBAM) systems for purchase, with accelerated delivery opportunities available.

"Sciaky has predominantly offered its exclusive additive manufacturing process as a service-only option to manufacturers who required assistance to produce large-scale prototypes and production parts up to 19 feet in length and made of high-value metals like titanium, tantalum, stainless steel and Inconel," said a company spokesperson. "The technology has been a key driver of several high profile R&D projects involving the U.S. Air Force, Lockheed Martin, DARPA and Boeing."

The EBAM process, which has been marketed as Direct Manufacturing (DM), combines computer-aided design (CAD), electron beam welding technology and layer-additive processing. Starting with a 3D model from a CAD program, Sciaky's fully articulated, moving electron beam welding gun deposits metal (via wire feedstock), layer by layer, until the part reaches near-net shape. From there, the near-net shape part requires minor post-production machining.

Deposition rates of Sciaky's EBAM process range from seven to 20 lbs./hr, depending upon part geometry and the material selected. The build envelope can reach up to 19' x 4' x 4' (L x W x H), allowing manufacturers to produce very large parts and structures with virtually no waste. "As a result, manufacturers can drastically reduce material costs, lead times and machining time, when compared to traditional manufacturing methods," said the spokesperson.

"Manufacturers, for the first time, will be able to utilize Sciaky's revolutionary additive manufacturing technology to produce production parts and prototypes in their own facility," said Mike Riesen, General Manager of Sciaky, Inc. "The possibilities are endless."

For more information contact:

Sciaky, Inc.

4915 W. 67th Street

Chicago, IL 60638-6493

708-594-3800

www.sciaky.com

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