The Mazak INTEGREX i-500 advanced Multi-Tasking Machine, the largest machine in the INTEGREX i Series, efficiently processes medium to large complex parts. Featuring full 5-axis capability, the machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center with those of a full-function machining center to produce parts in single set-ups.
The INTEGREX i-500's configuration works to minimize fixtures, set-ups, tools, handling and noncut time. Additionally, the machine reduces lead times and improves part accuracy through the elimination of multiple set-ups. With the machine's full 5-axis capability, shops can easily generate fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.
The INTEGREX i-500 main turning spindle incorporates a 132 mm diameter bore, and the main and second turning spindles are 2,500 RPM, 37 kW/1,848 Nm. Available as options are 12", 15" or 18" chuck sizes. The main spindle enables full C-axis contouring with .0001° minimum indexing to enhance machining flexibility and reduce set-up time.
With the 40 taper, 12,000-RPM milling spindle, the INTEGREX i-500 delivers high metal removal rates for large, heavy parts. A roller cam drive for its B-axis that provides 240° of travel helps ensure high accuracy and rigidity with zero backlash. A Capto C6, 110-tool magazine keeps the spindle supplied with tools for longer uninterrupted operation.
The design of the INTEGREX i-500 allows for a 16.9" Y-axis stroke with a 4.95" X-axis travel below centerline.
With multiple available bed lengths, the INTEGREX i-500 meets various application requirements with a maximum machining diameter of 27.56" (700 mm). The range of bed lengths accommodates part lengths as long as 61.97" (1,574 mm), 102.130" (2,594 mm) and 121.340" (3,082 mm).
The INTEGREX i-500 is equipped with Mazak's MAZATROL SmoothAi CNC. For fully optimized machining operations, the AI-powered technologies within the MAZATROL SmoothAi control make for fast and easy programming, controlled spindle speed for reduced vibration and greater machine thermal stability. These Mazak technologies include Solid MAZATROL, which allows users to automatically generate programs from 3D part models; SMOOTH Ai Spindle, which automatically optimizes spindle speed based on sensor feedback to minimize machining vibration for enhanced part surface finishes; and Ai Thermal Shield, which adapts to and learns from environmental changes to control the effects of heat on machining accuracy.
The control also provides access to Mazak's MAZATROL TWINS software, which allows shops to create on a PC synchronized digital twins of real machines on their shop floors. The digital twin software solutions provide efficient machine operation through SMOOTH Project Manager that helps ensure efficient job set-ups and SMOOTH CAM Ai for an open and interactive interface for CAD/CAM software packages.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
www.mazakusa.com
Southwest
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101 / 888-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Pioneer Machine Sales
4702 Mimosa Circle
Richmond, TX 77406
832-509-1089
Arkansas location: 479-401-2880
sales@pioneermachinesales.com
www.pioneermachinesales.com
N. TX
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
www.mazakusa.com
W. TX
Chris Edgar
Magnum Precision Machines, Inc.
12025 Rojas Drive, Suite A
El Paso, TX 79936
915-856-7900
cedgar@magnumabq.com
www.magnumprecisionmachines.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Travis Kirby
Mazak Southeast Technology Center
1075 Northbrook Pkwy.
Suwanee, GA 30024
678-985-4800
tkirby@mazakcorp.com
www.mazakusa.com
NC, SC, VA
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
www.thehehgroup.com/crotts-saunders/
TN
Terry Peer
Pinnacle Machine Tools, Inc.
5912 Toole Drive
Knoxville, TN 37919
865-951-0260
peer@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
GA
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
Tim Kramer
Premier Engineering Co.
6985 McCoy Road, Ste. 100
Orlando, FL 32822-4719
tim@premierengineering.com
www.premierengineering.com
Northeast
New England, E. NY, N. NJ
Greg Kaufman
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
gkaufman@mazakcorp.com
www.mazakusa.com
MD, DE, PA, N. WV, S. NJ, W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St. / P.O. Box 69
East Aurora, NY 14052
716-652-8286
Harmony, PA: 724-453-1691
Harleysville, PA: 215-256-8281
bmiller@awmiller.com
www.awmiller.com
S. WV
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
www.thehehgroup.com/crotts-saunders
Midwest
Randy Ragnini
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
rragnini@mazakcorp.com
www.mazakusa.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Iowa Technology Center
609 Myatt Drive, Ste. 1
Maquoketa, IA 52060
563-652-6065
jeverett@mazakcorp.com
www.mazakusa.com
E. MO, S. IL
Nick Shelton
Municipal Machinery, A TSM Group
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
nshelton@tsmachinegroup.com
municipalmach.com
S. MO, W. MO
Nick Shelton
Concept Machinery, A TSM Group
9900 North by Northeast Blvd.
Fishers, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
www.conceptmachinery.com
E. WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
www.machsys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000 / 800-ADDY-NOW
steve@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave. SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Knox
Knox Manufacturing Solutions
375 Industrial Drive
Franklin, OH 45005
937-743-2641
gknox@knoxmachinery.com
www.knoxcnc.com
IN, KY
Nick Shelton
Shelton Machinery, A TSM Group
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
www.sheltonmachinery.com
N. OH
Motch & Eichele
318 Remington Road
Cuyahoga Falls, OH 44224
800-833-9730
jszymczyk@thehehgroup.com
www.thehehgroup.com/motch-eichele
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
www.cncmachineservice.com
N. ID
Dave Fisher
Dependable Machine
88 W Orchard Ave.
Hayden, ID 83835
866-967-0146 / 208-714-4652
sales@dependablemachineryrepair.com
www.dmi-cnc.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
4848 S. 35th St.
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Tom Weaver, General Manager
Action Machinery LLC
41 W Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
tom@action-machinery.com
www.action-machinery.com
S. CA
Jeff Shaver
Mazak Western Technology Center
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
jshaver@mazakcorp.com
www.mazakusa.com
N. CA
Nathanael Uyeyama
Mazak Northern California
Technical Center
47273 Fremont Blvd.
Fremont, CA 94538
nuyeyama@mazakcorp.com
www.mazakusa.com