Mazak continues to fortify its HYBRID Multi-Tasking machine technology with the introduction of its new INTEGREX i-200S AM (additive manufacturing). With a multi-laser deposition system, the machine provides additive and subtractive capabilities. Shops can not only turn, mill and drill, but also build part features and perform laser marking all on the same machine and in single set-ups for Done-In-One production.
"The INTEGREX i-200S AM excels in challenging applications, such as aerospace components, metal cladding for chemical plant valves and the repair of dies and turbine blades," said a company spokesperson. Suitable for the production of mid-size complex components, the machine makes it possible to grow part features. This capability reduces production time and conserves raw materials typically machined away when parts are completely produced using only subtractive operations.
In addition to its two turning spindles and milling turret, the INTEGREX i-200S AM features dual laser cladding heads/additive manufacturing nozzles that provide options for both high and fine rates of metal deposition. The two cladding heads complement each other, much like roughing and finishing tools work together in common chip-making operations. The cladding heads reside in the tool magazine with the machine's automatic tool changer that loads/unloads them into/from the milling turret as needed.
During operation, the INTEGREX i-200S AM uses fiber laser heat to melt the chosen metal powder that will be used to grow near-net-shape 3-D forms. The cladding heads apply the molten material layer by layer, each of which solidifies as the desired part surface or features grows. Once the part features are grown to near net shapes, the INTEGREX i-200S AM then applies one or more of its advanced subtractive operations, including full 5-axis milling, turning, hobbing and contouring, to process the part complete.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
www.mazakusa.com
Southwest
Chris Papke
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
cpapke@mazakcorp.com
www.mazakusa.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
800-462-9519
rcahn@dixiemill.com
www.dixiemill.com
OK, AR
Butch Cumminsky
David James
Machinery Resources Inc.
5550 South 94th East Avenue
Tulsa, OK 74145
918-622-6495
800-448-1878
butch@mritul.com
www.mritul.com
N. TX
Chris Papke
Mazak Corporation
935 S. Kimball St., Ste. 151
Southlake, TX 76092
800-642-6110 - 817-329-6290
cpapke@mazakcorp.com
www.mazakcorp.com
W. TX
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
www.magnumprecisionmachines.com
Southeast
Dave Kennedy
Mazak Southeast Technology Center
1075 Northbrook Parkway
Suwanee, GA 30024
678-985-4800
dkennedy@mazakcorp.com
www.mazakusa.com
TN
Dennis McCurry
Pinnacle Machine Tools, Inc.
5912-A Toole Drive
Knoxville, TN 37919
865-951-0260
mccurry@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
NC, VA
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
GA, SC
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
www.premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
www.dixiemill.com
FL
Mike Hessney
Joe Selway
Unbridled Technologies
18 S. Brookville Ave.
P.O. Box 344
Brooksville FL 34605
888-334-8402
info@utechcnc.com
www.utechcnc.com
Northeast
New England, E. NY, NJ
Jim Rutan
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
jrutan@mazakcorp.com
www.mazakusa.com
E. PA, MD, DE
Jim Rutan
Mazak Mid Atlantic Office
1275 Glenlivet Drive
Allentown, PA 18106
800-436-8900
jrutan@mazakcorp.com
www.mazakusa.com
W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St.
PO Box 69
East Aurora, NY 14052
716-652-8282
bmiller@awmiller.com
www.awmiller.com
W. PA, WV (North)
Erwin Mueller
A.W. Miller Technical Sales
3 Tara Drive
PO Box 220
Harmony, PA 16037
724-453-1690
emueller@awmiller.com
www.awmiller.com
WV (South)
Rick Smith
MachineTech, Inc.
8100-J Arrowridge Blvd.
Charlotte, NC 28273
704-665-6301
rick@machinetechcnc.com
www.machinetechcnc.com
Midwest
Kevin Bates
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
kbates@mazakcorp.com
www.mazakusa.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
www.nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
www.industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
jeverett@mazakcorp.com
www.mazakusa.com
E.MO, S. IL
Bill Summers
Municipal Tool & Machinery Co.
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
bsummers@municipaltool.com
www.municipaltool.com
KS, W. MO
Nick Shelton
Concept Machinery -
A Shelton Machinery Company
6319 W. 110th St.
Overland Park, KS 66211
913-387-4413
nshelton@conceptmachinery.com
www.conceptmachinery.com
E.WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
www.machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
www.machsys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000
800-ADDY-NOW
steve@addymachinery.com
www.addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
www.addymachinery.com
S. OH
Greg Papke
Mazak Corp.
8025 Production Drive
Florence, KY 41042
859-342-1700
gpapke@mazakcorp.com
www.mazakusa.com
S.IN, KY
Nick Shelton
Shelton Machinery, Inc.
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@sheltonmachinery.com
www.sheltonmachinery.com
N. OH
Frank Gibbons
Numerequip
4810 Briar Road
Cleveland, OH 44135
216-265-0400
fgibbons@numerequip.com
www.numerequip.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
www.action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
www.cncmachineservice.com
N.ID
Dave Fisher
Dependable Machine
88 W Orchard Ave
Hayden, ID 83835
866-967-0146 - 208-714-4652
sales@dependablemachineryrepair.com
www.dmi-cnc.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
3614 E. Southern Ave. #1
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
www.magnumprecisionmachines.com
UT, S. ID, MT, W. WY
Clark Smith
Smith Machinery Company
41 W. Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
csmith@smithmachinetools.com
www.smithmachinetools.com
S. CA
Richard McCauley
Mazak West Regional Headquarters and
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
rmccauley@mazakcorp.com
www.mazakusa.com
N. CA
David Lindenmuth
Mazak San Francisco Sales and
Technical Center
1497 N. Milpitas Blvd.
Milpitas, CA 95035
408-941-2240
dlindenmuth@mazakcorp.com
www.mazakusa.com