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Turn-Mill for Complex Geometries



The INDEX G220 turn-mill center includes a motorized 5-axis 18,000 RPM milling spindle and a tool turret with a Y-axis, providing maximum machining flexibility for producing complex parts in a single set-up from bar stock up to 90 mm in diameter or via a maximum chuck diameter of 210 mm. The distance between spindles is 1,280 mm, and the maximum turning length is 1,000 mm. The high-accuracy, single set-up capabilities of the machine benefit users in the precision parts industries, including automotive, aerospace and mechanical engineering.

The G220's fluid-cooled, identical main and counter spindles provide power of 31.5/32 kW (100%/40%), a torque of 125/170 Nm and a maximum speed of 5,000 RPM. The fluid-cooled, 5-axis motorized milling spindle is available in both HSK-T40 and HSK-T63 configurations. The HSK-T40 version offers power of 11 kW, torque of 19/30 Nm and speed of up to 18,000 RPM, while the HSK-T63 version offers power of 17 kW, torque of 62/90 Nm and speed of up to 12,000 RPM. Both milling spindle options feature hydrostatic bearings in the Y and B axes, and a stable circular guide further ensures enhanced rigidity and damping. The Y-axis features a +/-80 mm stroke, while the B-axis is driven directly by a torque motor and has a swivel range of -50/+230°. With a large travel distance in the X direction, machining at up to 30 mm below the turning center height is possible.

The motorized milling spindle operates using a one-row tool chain magazine which features space for 70 tools for the HSK-T40 configuration or 50 tools for HSK-T63. An optional double-row tool magazine enables set-up during machining and accommodates twice as many tools as the standard solution.

A tool turret is located in the lower part of the machine and can accommodate VDI 25 and VDI 30 tool mountings in 18 or 12 stations, respectively. All stations can be equipped with individually driven tools with power of 6 kW, torque of 18 Nm and a maximum speed of 7,200 RPM.

The compact machine features a CNC-controlled, programmable gantry-type removal unit for finished workpieces. It can unload remnants from the main spindle and finished parts from the counter spindle. The G220 offers a generous work area, providing operators easy access to the main and counter spindles, the turret and the motorized milling spindle, as well as the operating panel.

The G220 offers high user friendliness and process reliability with the latest generation of the INDEX C200 sl controller. Based on the Siemens Sinumerik 840D sl (solution line), the G220's control features an 18" touchscreen and incorporates the INDEX iXpanel operating system that expands operator support. As part of the iXpanel platform, the control includes an i4.0 button that toggles the screen between a traditional operating strip and activity-oriented display.

Additionally, the operating panel can do more than just operate the machine, as it includes a second input which can be used for INDEX's optional Virtual Machine (VM) program simulation. By pressing a button, the operator can instantly switch to the VM environment and make use of simulation, irrespective of current machine operations.

For more information contact:

INDEX Corporation

14700 North Pointe Blvd.

Noblesville, IN 46060

317-770-6300

sales@index-usa.com

www.index-usa.com

SOUTHWEST

TX

Prosper Machine Tools, LLC

7415 Whitehall Street, Suite 123

Richland Hills, TX 76118

682-626-5537

www.prospermt.com

NM

AME, Inc. (Adv. Mfg. Eng., Inc.)

5770 Clarkson Unit C

Denver, CO 80216

303-922-9266

www.amerm.com

AR, LA

Cardinal Machinery

7535 Appling Center Drive

Memphis, TN 38133

800-264-8511

www.cardinalmachinery.com

SOUTHEAST

NC, SC, VA

Advance Machinery Sales, Inc.

416-C Gallimore Dairy Rd.

Greensboro, NC 27409

336-665-9114

TN, AL, MS, FL (Panhandle)

Cardinal Machinery

7535 Appling Center Drive

Memphis, TN 38133

800-264-8511

www.cardinalmachinery.com

NORTHEAST

N. NY

Britton Machinery Sales

330 Castlebar Road

Rochester, NY 14610

585-721-4160

W. PA, W. VA

Marcus Machinery

106 Bellefield Court

Gibsonia, PA 15044

412-862-0803

www.marcusmachinery.com

MA, CT, RI, ME, NH, VT

High Performance Machinery

52 Fox Run Road

Bellingham, MA 02019

508-958-5565

www.highperformancemachinery.com

MD, E. PA, NJ, S. NY, DE

Single Source Technologies, Inc.

2192 Winterberry Ct.

Warrington, PA 18976

610-430-3670

www.singlesourcetech.com

MIDWEST

KS, MO, S. IL

Dynamic Machine Tool, Ltd.

84 Hubble Dr., Ste. 200

St. Charles, MO 63304

636-447-2900

www.dynamicmachinetool.com

N. IL

Integrated Machinery Systems

101 N. Prospect Ave.

Itasca, IL 60143

630-250-8305

www.imscnc.com

MI

Methods & Equipment Associates

31731 Glendale Ave.

Livonia, MI 48150

734-293-0660

www.methods-equipment.com

MN, IA, ND, SD, E. NE, W. WI

Hales Machine Tool, Inc.

2730 Niagara Lane North

Plymouth, MN 55447

763-553-1711

www.halesmachinetool.com

OH, KY, IN

Technical Equipment

10165 International Blvd.

Cincinnati, OH 45246

800-852-0582

www.techequip.com

MI (upper peninsula), E. WI

Premier Machine Tool Midwest

P.O. Box 102

Hartland, WI 53029

414-254-5150

www.pmtmidwest.com

WEST

AZ

CNC PROS

27511 North 55th Street

Phoenix, AZ 85083

602-332-5815

www.cnc-pros.com

OR, WA

Ellis Machinery & Equipment, Inc.

6225 20th Street E.

Fife, WA 98424

253-926-6868

www.ellismachinery.com

CO, WY

AME, Inc. (Adv. Mfg. Eng., Inc.)

5770 Clarkson Unit C

Denver, CO 80216

303-922-9266

www.amerm.com

N. CA, NV (Reno and Carson City)

CNC Solutions

1011 Pecten Court, Ste. A

Milpitas, CA 95035

408-586-8236

www.cncsolutions.biz

S. CA, NV (Clark County)

Protek CNC

25 W. Easy Street, Ste. 306

Simi Valley, CA 93065

805-579-9995

www.protekcnc.com

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