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August 2015

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Conveyor and Filtration System with Two-Stage Metal Chip Removal



The EcoFilter Conveyor is a conveyor and filtration system designed for entry-level and mid-priced turning and machining centers. It utilizes a two-stage metal chip removal and coolant filtration design. Primary large chip removal is done with a hinged steel belt conveyor. In a secondary process, fines are separated from the coolant via flow through a wedgewire filter cell. "In our patent-pending, self-cleaning design, brushes wipe these fines from the surface of the wedgewire where they can then flow to the bottom of the conveyor," said a company spokesperson. "The conveyor belt's cleats scrape them around and up the incline for discharge."

The EcoFilter Conveyor offers the following features, according to the company:

  • Pump, tooling and coolant life is greatly improved
  • No consumables mean an environmentally friendly system
  • Single drive design provides reduced energy consumption
  • Less chip migration to the coolant tank means less tank cleanout and production downtime.

"The EcoFilter Conveyor has been well-received by our customers," said the spokesperson. "One customer uses a vertical machining center to do high-volume machining of aluminum parts. They had a serious chip migration problem where a high majority of the chips would migrate to the coolant supply tank. Tank baskets and screens needed cleaning multiple times a day, and weekly machine shutdowns were necessary to clean out the coolant tank which was virtually filled with chips. Machine supply pumps were fouling and failing due to chip migration into the pump inlets. Filters had to be put on the inlets which, when blinded off, caused the pumps to cavitate, leading to coolant foaming. The system would often back up, and coolant would flood the shop floor. Now with Jorgensen's EcoFilter Conveyor in place, they have enjoyed uninterrupted 24-hour, five-days-per-week production. The wedgewire filter built into the conveyor has stopped the fines from getting into the tank and the coolant is no longer foaming up."

The customer said, "This new EcoFilter Conveyor has by far exceeded my expectations. The most problematic machine tool in our shop is now the most hassle free."

For more information contact:

Jorgensen Conveyors, Inc.

10303 N. Baehr Rd.

Mequon, WI 53092

262-242-3089

info@jorgensenconveyor.com

www.jorgensenconveyors.com/ecofilter

Southwest

Northern TX

Cullen Tubb

Cullen Tubb Company

P.O. Box 1936

Allen, TX 75013

214-361-7929

c_tubb@verizon.net

Southern TX, LA

Ed Clark

eClark Ltd

P.O. Box 19922

Houston, TX 77224

832-607-2080

e.clark@eclarkltd.com

OK, AR, NM

Martin Zink

Compsol LLC

802 Idlewild Dr.

Hutchinson, KS 67502

620-662-6881

mzink1@cox.net

Southeast

Bob Gesuelle

Machine Tool Accessory Sales

883 Angevine Court

Liburn, GA 30047

770-717-8884

rgesuelle@comcast.net

Sam Gesuelle

Machine Tool Accessory Sales

883 Angevine Court

Liburn, GA 30047

770-717-8884

samgesuelle@yahoo.com

Northeast

CT, ME, MA, NH, RI & VT

William Heintz

Automation Engineering

23 Garfield St.

P.O. Box 866

Torrington, CT 06790

860-482-9131

sales@automationengrco.com

DE, MD, NJ, NY & E. PA

Marc or Bob Meltzer

Ed Meltzer & Associates

104 Rolling Hill Dr.

P.O. Box 404

Millington, NJ 07946

908-903-0191

sales@machinetoolrep.com

WV & W. PA

Scott McGill

McGill Sales & Marketing, LLC

P.O. Box 101171

Pittsburg, PA 15237-8171

412-559-9955

scott@mcgillsales.com

Midwest

MI

Jim Bluhm

BMC, Inc.

P.O. Box 925

Willoughby, OH 44096

440-725-2182

jim@bmcreps.com

MN, ND, SD, IA

Dan Stevens

Stevens Sales & Engineering

309 SW 4th St.

Norwood Young America, MN 55397

952-467-9440

danstevens55397@yahoo.com

WI, Northern IL, MI Upper Peninsula

Gary Webers

Jorgensen Conveyors

10303 North Baehr Rd.

Mequon, WI 53228

262-242-8351

gwebers@jorgensenconveyors.com

Southern IL, Eastern MO

Jim and Dave Mocker

Mocker & Associates

201 Vest Ave.

Valley Park, MO 63088

636-227-4777

sales@mocker.cc

KS

Martin Zink

Compsol LLC

802 Idlewild Dr.

Hutchinson, KS 67502

620-662-6881

mzink1@cox.net

West

CA, NV, AZ

Don Kuehnert

D & K Sales, Inc.

P.O. Box 3066

San Dimas, CA 91773

626-331-5334

dkue1234@aol.com

WA, OR

Douglas T. Hemenway

Hemenway Sales, Inc.

18019 S.E. 325th Place

Auburn, WA 98092

253-735-6050

doug@hemenwaysales.com

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