Renishaw's new EZ-IO software for the Equator Flexible Gauge is designed to make it easy for automation integrators to configure communications between Equator systems and a cell controller. EZ-IO software allows intelligent functions, such as automatic re-mastering when the Equator detects a change in shop floor temperature, using a robot or shuttle system to load the master part into the gauge.
EZ-IO now includes the Process Monitor display, which provides a chart of the history of feature measurements for controlling manufacturing processes. The history shows a graphical view of proportion of tolerance for each feature. It also enables management of the mastering process according to temperature, time or number of parts measured.
Equator Principle of Operation
"Equator is an alternative to traditional dedicated gauging," said a company spokesperson. "The low-cost programmable system is capable of high-speed comparative gauging for inline inspection of high-volume manufactured parts. It can switch between parts in seconds, making it ideal for flexible manufacturing processes or accepting parts from multiple machines. Its ability to use both touch-point and high-speed form scanning probes allows the Equator to perform quick inspection routines for any given part and feature.
"Equator uses the principle of mastering to cope with changes in shop floor temperature. Master parts do not need to be expensive or custom made; users can simply take a production part and measure it in any number of ways, such as on a calibrated coordinate measuring machine (CMM) in a temperature-controlled environment. This measurement establishes the variation of the master part from the CAD or drawing nominals."
Traceability to Calibrated CMMs
The calibrated absolute accuracy of the CMM or other devices can be effectively extended onto the shop floor to provide calibrated traceability to Equator measurements. With the calibration data for the master part loaded into the Equator software, measurements then made on the Equator gauge can be referred back to the CAD or drawing nominals for traceability to a calibrated device.
"Supported by a turnkey installation service and global support network, Equator systems are installed in automotive, aerospace, medical and electronic companies," said the spokesperson. "Renishaw's network of Equator support engineers allows projects that are initiated in one country or region to be easily transferred and locally supported in multiple locations."
For more information contact:
Renishaw Inc.
5277 Trillium Blvd
Hoffman Estates, IL 60192
847-286-9953
usa@renishaw.com
www.renishaw.com/gauging