Example of bevels and chamfers that can be cut with Jet Edge's EDGE X-5.
Blisk part cut on Jet Edge EDGE X-5.
Example of bevels and chamfers that can be cut with Jet Edge's EDGE X-5.
Jet Edge Machinist Brian Wallace at the helm of Jet Edge's EDGE X-5 controller.
Jet Edge Machinist Brian Wallace demonstrates the EDGE X-5's pendant control.
Jet Edge's full function pendant allows the operator to accurately locate the Zero Point or starting point of a complex part. "Without the pendant, the operator might need to go back and forth from the control panel to the part as he or she tries to locate the start point on the material," said a company spokesperson. "The pendant allows the operator to accurately locate material and check clearance as opposed to guessing. Sheet, blank or part location in the work envelop is not critical for a flat part being cut from a sheet, but change to a 3D Shape or a formed blank and locating the part in the work area and the program start point is critical to producing accurate parts."
Brian Wallace, Jet Edge Machinist, with Jet Edge's EDGE X-5.
Brian Wallace, Jet Edge Machinist, with Jet Edge's EDGE X-5.
Close up of the EDGE X-5 cutting head.
Jet Edge's EDGE X-5 5-axis waterjet system cuts complex taper-free and 3D parts from virtually any material. The EDGE X-5 allows operators to produce chamfers, weld bevels and sophisticated 3D parts such as impeller blades, all with a taper-free finish.
Drawing of the blisk part that can be cut with the EDGE X-5.
Drawing that demonstrates the sophisticated 3D parts that can cut with the EDGE X-5.
During FABTECH, Jet Edge will conduct live 5-axis waterjet cutting demonstrations on its premiere 90KSI EDGE X-5 waterjet system. The waterjet manufacturer also will exhibit several high-pressure waterjet pumps, including its 90KSI X-Stream hydraulic intensifier pumps and the ECO-JET direct drive pump.
EDGE X-5 5-Axis Waterjet
Jet Edge's EDGE X-5 5-axis waterjet system cuts precise taper-free parts from virtually any material, according to the company. "The system is capable of cutting sophisticated 3D parts such as impellers and bevels up to 50°," said a company spokesperson. "This workhorse waterjet system is designed to provide years of dependable service in harsh industrial environments. Its sturdy design separates the motion system from the catcher tank, eliminating vibration and ensuring maximum part quality. The EDGE X-5 utilizes an industrial PC controller. It is ball-screw driven for optimal precision and features direct-couple AC brushless digital servo motors and single or double carriages." Critical bearing components are protected with heavy metal covers with brush seals and positive air pressure. The Jet Edge EDGE X-5 waterjet machine is available in sizes from 5' x 5' to 24' x 13'. An optional second cutting head can be added to double productivity.
Jet Edge X-Stream Waterjet Intensifier Pump
Jet Edge's 100 HP, 90 KSI (75 kW, 6,200 bar), X-Stream xP90-100 waterjet intensifier pump is capable of producing 90 KSI (6,200 bar) and supports 75 KSI (5,200 bar) continuous operating pressure. "The X-Stream achieves much faster cutting speeds and drastically lowers operating costs compared to traditional 60 KSI (4,100 bar) waterjet pumps, enabling users to increase productivity and reduce part costs," said the spokesperson. "The X-Stream produces 50% more pressure than a 60 KSI (4,100 bar) intensifier pump, resulting in a 40-50% increase in productivity for many materials. Compared to a 60 KSI (4,100 bar) pump, typical operating pressures of 75 KSI (5,200 bar) use 30% less water, 30% less power and up to 50% less abrasive, resulting in a 40% reduction in operating costs."
The xP90-100 is capable of producing flow rates of 1.45 GPM (5.49 L/m) and supports up to a .017" (.43 mm) orifice. Fittings and tubing are rated for 100 KSI (6,900 bar). The X-Stream is backed by nearly 10 years of research and development in hyper-pressure technology. The X-Stream also is available in a 50 HP (37 kW) model.
ECO-JET Direct Drive Waterjet Pump
"Eco-friendly and budget-friendly, the 30 HP, 55 KSI (22 kW, 3,800 bar) Jet Edge ECO-JET waterjet pump features an efficient direct drive pump design that consumes up to 40% less electricity than a 50 HP (37 kW) hydraulic intensifier pump, but produces the same output," said the spokesperson. "The ECO-JET produces up to 1 GPM (3.78 L/m ) of 55 KSI (3,800 bar) ultra-high pressure (UHP) water for precision cutting, cleaning and surface preparation applications. It runs a .015 inch (.38 mm) waterjet orifice and can power most manufacturers' waterjet cutting systems and waterjet tools."
Jet Edge pumps include hydraulic intensifier pumps and direct drive pumps. 36 KSI (2,500 bar), 60 KSI (4,100 bar) and 90 KSI (6,200 bar) models are available from 30-280 HP (22-208 kW). Electric and diesel models are available.
For more information contact:
Jet Edge, Inc.
12070 43rd St. NE
St. Michael, MN 55376
800-JET-EDGE
sales@jetedge.com
www.jetedge.com
FABTECH Booth #S-2762