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Machining Transformation (MX) with CELOS X



The challenge of remaining competitive on the global market is constantly increasing, as demands on quality, productivity and delivery reliability continue to rise. Machining Transformation (MX) enables DMG MORI customers to face this development in a more relaxed manner. The intelligent combination of integrated manufacturing processes, flexible automation solutions, end-to-end digitization and a consistent focus on energy-efficient production sets the course for sustainable and successful long-term economic development.

DMG MORI presents this concept using practical examples. The 27 high-tech machines in the exhibition include 5-axis machining centers and turn-mill centers for 6-sided complete machining. These technologies provide the perfect basis for carrying out further machining steps in a single clamping operation, such as grinding, gear cutting and in-process measuring. Eight manufacturing solutions, from the MATRIS light collaborative robot to robot-based workpiece handling like the Robo2Go and pallet handling such as the RPS 6, demonstrate the benefits of autonomous production: optimum machine utilization, even in unmanned shifts, as well as higher component quality, as manual clamping is no longer necessary.

The digital portfolio includes CELOS X with SIEMENS or MAPPS, the complete networking of automated production, tool management and TULIP as a no-code platform for the intuitive creation of apps. As the first three pillars contribute to resource-saving production, they also contribute to the Green Transformation (GX). DMG MORI supports this fourth pillar with the GREENMODE. With up to 12 innovative hardware and software components, this solution offers greater efficiency in every operating state.

The CELOS X ecosystem offers consistency across all DMG MORI control variants for a manufacturing company's Digital Transformation (DX).

Consistency Across Controls with CELOS X

With CELOS X, DMG MORI is pursuing a holistic, customer-centered approach to innovation. As a result, the CELOS X ecosystem comprises a constantly growing assortment of digital products and applications, as well as data-based services. CELOS X offers consistency across all DMG MORI control variants. CELOS X consists of the two components, CELOS Xperience and CELOS Xchange. CELOS Xperience provides a direct level of user interaction with applications and software systems. The cloud-based CELOS Xchange platform offers a centralized and secure data space for the end-to-end integration of the shop floor. The interaction between the functions and capabilities of CELOS X offers unique user experience and seamless digital interoperability. CELOS X offers a wide range of functions, performance and consistency. To be more specific, the content of CELOS X is available to almost the same extent on all control versions offered.

CELOS Xchange: The Central Data Platform

CELOS Xchange acts as the multifunctional control center of the CELOS X ecosystem and orchestrates the entire application and data management at the CELOS Xperience level.

"As a cloud-based data hub, CELOS Xchange also enables the bidirectional integration of the manufacturing workshop into the company's IT and, in the future, the open and secure exchange of data with partners along supply chains and within global value creation networks," explained Dr. Keiichi Ota, President DMG MORI USA.

In combination with DMG MORI's standardized machine connectivity, CELOS Xchange, offers high scalability and interoperability with third-party machines and partner applications. Security and data sovereignty are the top priorities. The customer can determine at any time which data is synchronized with CELOS Xchange. In addition, the foundation for access to current new and further developments is built here.

Features and benefits include:

  • Efficient access to manufacturing information: CELOS Xchange offers a central data platform for the collection, aggregation and utilization of manufacturing data. Companies can store and manage their data in one place, which improves efficiency and access to relevant information.
  • Communication across system borders: CELOS Xchange achieves the possibility of bidirectional integration of the manufacturing workshop into the company's IT. As a result, companies can seamlessly connect their manufacturing processes with other systems and software solutions, such as ERP or CAD/CAM, and ensure smooth communication and data transfers.
  • Horizontal integration: CELOS Xchange opens the prospect of open and secure data exchange with partners along the supply chain and within global value creation networks. Companies can share data securely through the corresponding data hub and optimize their cooperation with external partners.
  • From data to added value: CELOS Xchange lays the foundation for the analysis and evaluation of manufacturing data. Based on the gained knowledge, companies can monitor the performance of machines and their manufacturing processes in a transparent manner, identify imminent bottlenecks and initiate measures for continuous improvement.
  • CELOS Xperience: CELOS Xperience is the digital toolbox for all applications and software systems within the CELOS X ecosystem, offering more than 30 apps and continuous workflows. The available solutions demonstrate the holistic added customer value of CELOS X. All applications and workflows aim to simplify machine operation and increase spindle hours, while at the same time optimizing energy efficiency.
  • Intuitive user interface: CELOS Xperience offers a user-friendly and intuitive user interface, where users can access all relevant information and applications quickly and without any CNC specific knowledge. The seamless integration of apps and technology cycles into CELOS X on the control improves the efficiency and user experience and simplifies the operation of machine tools.
  • Comprehensive functionalities: CELOS Xperience achieves a wide range of functionalities, which go beyond the control of machine tools. The functionalities span from improving processes during preparation and maintenance to monitoring, and thanks to the no-code platform TULIP even applications provided by the customer can be integrated.

Authored by DMG MORI

For more information contact:

DMG MORI - Americas Headquarters

2400 Huntington Blvd.

Hoffman Estates, IL 60192

847-593-5400

Service Hotline:

855-DMG-MORI (364-6674)

us.dmgmori.com

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