A car chassis being measured in the main area of a Nikon DR600T APDIS IQ station, while subsidiary parts such as door closures on turntables are being inspected using the second robot mounted APDIS sensor.
Nikon Industrial Metrology offers a metrology system for manufacturers seeking to measure the geometry of medium-to-large parts, from a car door, casting or fabrication to a whole car chassis or airframe structure. "APDIS Intelligent Quality (IQ) Stations offer a range of laser radar solutions as alternatives to traditional, monolithic, inflexible panel machines and large-volume, horizontal-arm CMMs," said a company spokesperson.
"Nikon's noncontact laser radars are already used by major OEMs on a global scale to measure thousands of parts every day, both in metrology rooms and on shop floors," reported Paul Lightowler, APDIS Global Product Manager. "APDIS IQ Stations now provide complete turn-key solutions from Nikon, utilizing the speed and data quality improvements of the latest-generation MV430E Laser Radar to give fully automated measurement stations that are simple to program, fast to measure and flexible to install."
The use of a predefined set of positions eliminates the requirement for robot programming following installation, even when modifying measurements or adding new parts. Measurement program analysis is achieved with a few clicks, enhanced by the ability to define and simulate measurements off-line prior to physical set-up.
Measurement routines are selected via the inbuilt HMI, so all that is required is to load a part and click a button. Direct feature measurements remove the need for adapters, while small data sets drive faster analysis, speeding up pre- and post-measurement times.
"Intelligent Quality means a smart, efficient and productive form of measurement, regardless of a component's color or surface finish. Therefore, the bottlenecks of traditional CMMs are removed, resulting in faster analysis and more data for improved process quality," said the spokesperson. "The automated turn-key IQ Stations are fast to install, configure and commission, while simplified programming and modification deliver flexibility and ease of use. Measurements may be made by choosing routines based on preset robot locations and defined turntable positions, further reducing inspection and analysis times."
Four robotic APDIS IQ stations are available, depending on part size and measurement requirements, from single laser radar and turntable set-ups to dual laser radar and robot set-ups for ultimate measurement productivity. Each is a turn-key configuration that has been designed in response to customer feedback. Nikon supplies, installs and commissions the measuring stations as well as providing programs, training and after-sales support.
For more information contact:
Nikon Metrology, Inc.
12701 Grand River Ave.
Brighton, MI 48116
810-220-4360
sales.nm-us@nikon.com
www.nikonmetrology.com